IP Library Granted Patent US 7,160,647
Granted Patent B2
US 7,160,647 · App. 10/745,025 · Granted Jan 9, 2007

Battery cathode

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Quick Facts
Patent No.
US 7,160,647
App. No.
10/745,025
Granted
Jan 9, 2007
Kind
B2
Abstract

Batteries are disclosed. In some embodiments, a battery has a cathode that includes Cu x M y O z X t , where M is a metal, X includes one or more halides and/or nitrate, x+y is from about 6.8 to about 7.2, and z and t are selected so that the copper in Cu x M y O z X t has a formal oxidation state of +2 or greater.

Claims (95)

1. A battery, comprising:

a housing;

an anode within the housing;

an electrolyte within the housing; and

a cathode within the housing, the cathode including a cathode active material comprising less than about 40 percent by weight Cu x M y O z X t , wherein M is a metal, X includes one or more halides and/or nitrate, x+y is from about 6.8 to about 7.2, and z and t are selected so that the copper in Cu x M y O z X t has a formal oxidation state of +2 or greater.

2. The battery of claim 1 , wherein M is indium, gallium, arsenic, scandium, yttrium, bismuth, niobium, calcium, or a lanthanide.

3. The battery of claim 1 , wherein M is indium.

4. The battery of claim 1 , wherein X is chlorine.

5. The battery of claim 1 , wherein Cu x M y O z X t is Cu x In y O z Cl t .

6. The battery of claim 1 , wherein Cu x M y O z X t is Cu 6 InO 8 Cl.

7. The battery of claim 1 , wherein the cathode active material comprises less than about 35 percent by weight Cu x M y O z X t .

8. The battery of claim 1 , wherein the cathode active material comprises less than about 30 percent by weight Cu x M y O z X t .

9. The battery of claim 1 , wherein the cathode active material comprises less than about 25 percent by weight Cu x M y O z X t .

10. The battery of claim 1 , wherein the cathode active material comprises less than about 20 percent by weight Cu x M y O z X t .

11. The battery of claim 1 , wherein the cathode active material comprises less than about 15 percent by weight Cu x M y O z X t .

12. The battery of claim 1 , wherein the cathode active material comprises less than about ten percent by weight Cu x M y O z X t .

13. The battery of claim 1 , wherein the cathode active material comprises less than about five percent by weight Cu x M y O z X t .

14. The battery of claim 1 , wherein the cathode active material comprises less than about two percent by weight Cu x M y O z X t .

15. The battery of claim 1 , wherein the cathode active material comprises less than about one percent by weight Cu x M y O z X t .

16. The battery of claim 1 , wherein x+y is about 6.8.

17. The battery of claim 1 , wherein x+y is about 7.2.

18. The battery of claim 1 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.0 to +2.4.

19. The battery of claim 1 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.2 to +2.4.

20. The battery of claim 1 , wherein the cathode comprises less than about ten percent by weight graphite.

21. The battery of claim 1 , wherein the cathode comprises less than about five percent by weight graphite.

22. The battery of claim 1 , wherein the cathode comprises less than about two percent by weight carbon fibers.

23. The battery of claim 1 , wherein the cathode comprises less than about 0.5 percent by weight carbon fibers.

24. The battery of claim 1 , wherein the cathode active material further comprises a copper oxide, manganese dioxide, or nickel oxyhydroxide.

25. The battery of claim 1 , wherein the cathode active material further comprises a copper oxide.

26. The battery of claim 25 , wherein the copper oxide comprises CuO or Cu 2 O.

27. The battery of claim 1 , wherein the cathode active material comprises less than about 20 percent by weight Cu x M y O z X t and more than about 80 percent by weight of a copper oxide, manganese dioxide, or nickel oxyhydroxide.

28. The battery of claim 1 , wherein the cathode active material comprises less than about 20 percent by weight Cu x M y O z X t and more than about 80 percent by weight of a copper oxide.

29. The battery of claim 1 , wherein the cathode has a Coulombic capacity of more than about 260 mAh/gram.

30. The battery of claim 1 , wherein the cathode has a Coulombic capacity of more than about 450 mAh/gram.

31. The battery of claim 1 , wherein the cathode active material has a resistivity of less than about one Ohm-cm.

32. The battery of claim 1 , wherein the cathode active material has a resistivity of less than about 10 −2 Ohm-cm.

33. The battery of claim 1 , wherein the battery has an open circuit voltage of more than about 1.2 Volts.

34. The battery of claim 1 , wherein the battery has a open circuit voltage of more than about 1.5 Volts.

35. The battery of claim 1 , wherein the battery has a closed circuit voltage of more than about 1.4 Volts on a load of one mA/gram of cathode active material.

36. The battery of claim 1 , wherein the battery has a closed circuit voltage of more than about one Volt on a load of ten mA/gram of cathode active material.

37. The battery of claim 1 , wherein the anode comprises zinc.

38. The battery of claim 1 , wherein the electrolyte is an alkaline electrolyte.

39. A battery, comprising:

a housing;

an anode within the housing;

a cathode within the housing, the cathode including a first cathode active material and a second cathode active material comprising Cu x M y O z X t , wherein M is a metal, X includes one or more halides and/or nitrate, x+y is from about 6.8 to about 7.2, and z and t are selected so that the copper in Cu x M y O z X t has a formal oxidation state of +2 or greater;

and an alkaline electrolyte,

wherein the battery is a primary battery.

40. The battery of claim 39 , wherein the first cathode active material is CuO, MnO 2 , or NiOOH.

41. The battery of claim 39 , wherein the anode comprises zinc.

42. The battery of claim 39 , wherein Cu x M y O z X t is Cu x M y O z Cl t .

43. The battery of claim 39 , wherein Cu x M y O z X t is Cu 6 InO 8 Cl.

44. A battery, comprising:

a housing;

an anode within the housing;

an alkaline electrolyte within the housing; and

a cathode within the housing, the cathode including a cathode active material comprising Cu x M y O z X t , wherein M is a metal, X includes one or more halides and/or nitrate, x+y is from about 6.8 to about 7.2, and z and t are selected so that the copper in Cu x M y O z X t has a formal oxidation state of +2 or greater,

wherein the battery is a closed system.

45. The battery of claim 44 , wherein M is indium, gallium, arsenic, scandium, yttrium, bismuth, niobium, calcium, or a lanthanide.

46. The battery of claim 44 , wherein M is indium.

47. The battery of claim 44 , wherein X is chlorine.

48. The battery of claim 44 , wherein Cu x M y O z X t is Cu x In y O z Cl t .

49. The battery of claim 44 , wherein Cu x M y O z X t is Cu 6 InO 8 Cl.

50. The battery of claim 44 , wherein the cathode active material comprises more than about 70 percent by weight Cu x M y O z X t .

51. The battery of claim 44 , wherein the cathode active material comprises more than about 80 percent by weight Cu x M y O z X t .

52. The battery of claim 44 , wherein the cathode active material comprises more than about 90 percent by weight Cu x M y O z X t .

53. The battery of claim 44 , wherein the cathode active material comprises more than about 95 percent by weight Cu x M y O z X t .

54. The battery of claim 44 , wherein the cathode active material comprises more than about 99 percent by weight Cu x M y O z X t .

55. The battery of claim 44 , wherein x+y is about 6.8.

56. The battery of claim 44 , wherein x+y is about 7.2.

57. The battery of claim 44 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.0 to +2.4.

58. The battery of claim 44 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.2 to +2.4.

59. The battery of claim 44 , wherein the battery has an open circuit voltage of more than about 1.2 Volts.

60. The battery of claim 44 , wherein the battery has an open circuit voltage of more than about 1.5 Volts.

61. The battery of claim 44 , wherein the battery has a closed circuit voltage of more than about 1.4 Volts on a load of one mA/gram of cathode active material.

62. The battery of claim 44 , wherein the battery has a closed circuit voltage of more than about one Volt on a load of ten mA/gram of cathode active material.

63. The battery of claim 44 , wherein the anode comprises zinc.

64. A cathode including a cathode active material comprising less than about 40 percent by weight Cu x M y O z X t , wherein M is a metal, X includes one or more halides and/or nitrate, x+y is from about 6.8 to about 7.2, and z and t are selected so that the copper in Cu x M y O z X t has a formal oxidation state of +2 or greater.

65. The cathode of claim 64 , wherein M is indium, gallium, arsenic, scandium, yttrium, bismuth, niobium, calcium, or a lanthanide.

66. The cathode of claim 64 , wherein M is indium.

67. The cathode of claim 64 , wherein X is chlorine.

68. The cathode of claim 64 , wherein Cu x M y O z X t is Cu x In y O z Cl t .

69. The cathode of claim 64 , wherein Cu x M y O z X t is Cu 6 InO 8 Cl.

70. The cathode of claim 64 , wherein the cathode active material comprises less than about 35 percent by weight Cu x M y O z X t .

71. The cathode of claim 64 , wherein the cathode active material comprises less than about 30 percent by weight Cu x M y O z X t .

72. The cathode of claim 64 , wherein the cathode active material comprises less than about 25 percent by weight Cu x M y O z X t .

73. The cathode of claim 64 , wherein the cathode active material comprises less than about 20 percent by weight Cu x M y O z X t .

74. The cathode of claim 64 , wherein the cathode active material comprises less than about 15 percent by weight Cu x M y O z X t .

75. The cathode of claim 64 , wherein the cathode active material comprises less than about ten percent by weight Cu x M y O z X t .

76. The cathode of claim 64 , wherein the cathode active material comprises less than about five percent by weight Cu x M y O z X t .

77. The cathode of claim 64 , wherein the cathode active material comprises less than about two percent by weight Cu x M y O z X t .

78. The cathode of claim 64 , wherein x+y is about 6.8.

79. The cathode of claim 64 , wherein x+y is about 7.2.

80. The cathode of claim 64 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.0 to +2.4.

81. The cathode of claim 64 , wherein the copper in Cu x M y O z X t has a formal oxidation state of +2.w and +2.w is from +2.2 to +2.4.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2016
From: THE GILLETTE COMPANY
To: DURACELL U.S. OPERATIONS, INC.
Reel/Frame 037931/0489 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2004
From: EYLEM, CAHIT; IITCHEV, NIKOLAY K.; DAVIS, STUART M.; MAO, OU
To: GILLETTE COMPANY, THE
Reel/Frame 014998/0023 →