Methods for coating lenses
View Patent ↗Methods of coating at least a portion of a curved surface of a lens with a polarizing liquid. One method includes providing a lens having a curved surface and a lens axis; and rotating the lens about a rotation axis such that a polarizing liquid flows over at least a portion of the curved surface; the rotation axis being offset from the lens axis. Other methods are included. Apparatuses include ophthalmic lenses having polarized coatings formed according to any of the disclosed methods.
1. A method comprising:
providing a lens having a curved surface and a lens axis;
rotating the lens about the lens axis and flowing a polarizing liquid over at least a first portion of the curved surface;
after rotating the lens about the lens axis, rotating the lens about a rotation axis such that the polarizing liquid flows over at least a second portion of the curved surface;
where the rotation axis is offset from the lens axis.
2. The method of claim 1 , where the first and second portions include the same portion.
3. A method comprising:
providing a lens having a curved surface, a lens axis, and a radius; and
rotating the lens about a rotation axis such that a polarizing liquid flows over at least a portion of the curved surface;
the rotation axis being offset from the lens axis by a distance that is equal to or greater than the radius of the lens.
4. The method of claim 3 , where the lens has a diameter, and the rotation axis is offset from the lens axis by a distance that is equal to or greater than the diameter of the lens.
5. The method of claim 3 , where the distance is equal to or greater than 1.5 times the radius of the lens.
6. A method comprising:
providing a lens having a curved surface and an axis;
rotating the lens about the lens axis and flowing a polarizing liquid over at least a first portion of the curved surface; and
rotating the lens about a rotation axis such that the polarizing liquid undergoes shear flow and coats at least a second portion of the curved surface.
7. The method of claim 6 , where the first and second portions include the same portion.
8. A method comprising:
providing a lens having a curved surface, a lens axis, and a radius; and
placing the lens in a notch positioned in a plate having a rotation axis offset from the lens axis by a distance that is equal to or greater than the radius of the lens;
after the placing, rotating a polarizing liquid such that the polarizing liquid undergoes shear flow and coats at least a portion of the curved surface, a polarized coating forming after the rotating; and
adjusting a dye in the polarizing liquid to customize a color of the polarized coating.
9. The method of claim 8 , where the lens has a diameter, and the rotation axis is offset from the lens axis by a distance that is equal to or greater than the diameter of the lens.
10. The method of claim 8 , where the distance is equal to or greater than 1.5 times the radius of the lens.
11. A method comprising:
providing a plate having a substantially-centered rotation axis and a notch;
orienting a lens in the notch, the lens having a surface and a lens axis that is not aligned with the rotation axis;
placing a polarizing liquid on the plate;
rotating the lens about the lens axis such that the polarizing liciuid flows over at least a first portion of the curved surface;
rotating the plate about a rotation axis such that the polarizing liquid covers at least a second portion of the curved surface; and
curing the polarizing liquid to form a polarized coating on the portion, the polarized coating having a contrast ratio of at least 8.
12. The method of claim 11 , where the first and second portions include the same portion.
13. The method of claim 12 , where the lens has a radius, and the rotation axis is offset from the lens axis by a distance that is equal to or greater than the radius of the lens.
14. The method of claim 13 , where the lens has a diameter, and the rotation axis is offset from the lens axis by a distance that is equal to or greater than the diameter of the lens.
15. The method of claim 13 , where the distance is equal to or greater than 1.5 times the radius of the lens.