Rod and connector toy construction set
View Patent ↗A rod and connector toy construction set, especially for use by young children. Connector elements, are formed with one or more rod-gripping sockets arranged radially with respect to a hub. The sockets are open at opposite sides, enabling lateral insertion and removal of rods. The connector elements, which are relatively large for easy handling by small children, are formed of a soft and pliant plastic material, to facilitate assembly and disassembly of rods with the connector elements by small hands. The rods generally are formed of a plastic material harder and stiffer than the connector material to accommodate easy handling of the rods during assembly and disassembly and to provide adequate strength in an assembled structure. The rods include enlarged, generally cylindrical end portions and adjacent neck portions of reduced diameter. The connector sockets include inner portions, configured to receive and closely confine the rod end portions, and outer portions arranged to receive and snuggly grip the rod neck portions, such that rods are held in axial alignment with the connector sockets.
1. A rod and connector toy construction set, especially for young children, which comprises
(a) a plurality of rods molded of plastic material, each having a rod axis, and comprising a body portion, a neck portion having one end thereof adjoining said body portion, and a rod end adjoining said neck portion at an end thereof opposite from said one end,
(i) said neck portion having a transverse dimension perpendicular to said rod axis which is less than corresponding transverse dimensions of said rod end,
(ii) a shoulder being formed between said rod end and said neck portion, and
(b) a plurality of connector elements each comprising
(i) a connector body formed of a soft and pliable plastic material and having front and back sides and a peripheral edge,
(ii) said connector body having a rod-engaging socket therein extending through said connector body from one of said sides thereof to the other of said sides and defined by elements of said connector body,
(iii) said socket having a gripping portion of a first predetermined width, with one end thereof opening at the peripheral edge of said connector body, for gripping the neck portion of said rods,
(iv) said socket further having a rod end receiving portion adjoining a second end of said gripping portion, said rod end receiving portion being of a second predetermined width greater than said first predetermined width and forming a shoulder portion adjacent the second end of said gripping portion,
(v) said socket defining a socket axis positioned in a plane between the front and back sides of said connector body and extending midway between opposite sides of said gripping portion,
(vi) said gripping portion and said neck portion having complimentary contours to enable retention of a rod coaxially with said socket axis,
(c) the transverse dimension of the neck portion of said rod being greater than said first predetermined width of said gripping portion, whereby said neck portion may be forced laterally into said gripping portion with a snap-in action and thereafter resiliently gripped by said connector elements with said rod axis in coaxial alignment with said socket axis, and
(d) said shoulder portion formed between said neck portion and said rod end being engageable with confronting surfaces of the shoulder portion of said socket to resist axial withdrawal of said rod from said rod-engaging socket.
2. A toy construction set according to claim 1 , wherein
(a) at least certain ones of said rods have body portions of larger transverse dimension than the neck portion thereof.
3. A toy construction set according to claim 1 , wherein
(a) said connector elements are formed of a thermoplastic olefin elastomer,
(b) said rods being formed of a material of greater hardness than said thermoplastic olefin elastomer.
4. A toy construction set according to claim 3 , wherein
(a) said thermoplastic olefin elastomer has a hardness less than 96 on a Shore A Scale and greater than 85 on a Shore A Scale, and preferentially about 94 on a Shore A Scale.
5. A toy construction set according to claim 3 , wherein
(a) at least certain ones of said rods are formed of polypropylene and are relatively rigid, and
(b) at least certain others of said rods are formed of a material substantially softer than polypropylene and are relatively flexible in relation to said certain ones of said rods.
6. A toy construction set according to claim 1 , wherein
(a) said connector body is formed with a cylindrical recess having a recess axis oriented at right angles to said front and back sides, and
(b) said cylindrical recess is dimensioned to receive a rod end.
7. A toy construction set according to claim 6 , wherein
(a) said cylindrical recess extends entirely through said connector body, and
(b) said cylindrical recess is dimensioned and adapted to closely receive said rod for rotation within said recess.
8. A toy construction set according to claim 6 , wherein
(a) said recess axis intersects with said socket axis at right angles thereto, and
(b) said connector body is formed with a plurality of rod-engaging sockets in an angular array, each such socket defining a socket axis intersecting with said recess axis.
9. A toy construction set according to claim 6 , wherein
(a) said cylindrical recess is closed at one end, and
(b) said recess is dimensioned to tightly receive and retain a rod end.
10. A toy construction set according to claim 9 , wherein
(a) said connector body is formed with opposed cylindrical recesses, each closed at one end by a common wall.
11. A toy construction set according to claim 1 , wherein
(a) the body portion of said rod has a transverse dimension greater than the transverse dimension of said neck portion,
(b) said connector body has a predetermined thickness in areas of said rod-engaging socket, and
(c) said neck portion having a length, between said rod end and said body portion such, in relation to the predetermined thickness of said connector body, as to enable the neck portion of a rod to be inserted crosswise into said socket with the axis of said rod oriented at right angles to the axis of said socket.
12. A toy construction set according to claim 11 , wherein
(a) the length of said neck portion is slightly less than the predetermined thickness of said connector body, whereby the material of said connector body, in regions adjacent to said socket, is compressed upon crosswise insertion of said neck portion into said socket.
13. A toy construction set according to claim 1 , wherein
(a) a plurality of rods are provided in graduated lengths,
(b) a shortest one of said rods having a rod end at each end thereof and an elongated neck portion extending between said rod ends,
(c) said elongated neck portion having a length slightly less than twice a thickness dimension of said connector body, whereby said rods may be inserted crosswise in sockets of two connector elements positioned side by side.
14. A rod and connector toy construction set, especially for young children, which comprises
(a) a plurality of rods molded of plastic material, each having a rod axis, and comprising a body portion having opposite ends, neck portions having one end thereof adjoining each end of said body portion, and a rod end adjoining each of said neck portions at an end thereof opposite from said one end,
(i) said neck portions having a transverse dimension perpendicular to said rod axis which is less than corresponding transverse dimensions of said rod end and said body portion,
(ii) shoulders being formed between each said rod end and an adjacent neck portion, and between each end of said body portion and an adjacent neck portion,
(b) a plurality of connector elements each comprising
(i) a generally flat connector body formed of a plastic material which is soft and pliable in comparison to the material of said rods and having front and back sides and a peripheral edge,
(ii) said connector body having one or more rod-engaging sockets therein extending through said connector body from one of said sides thereof to the other of said sides and defined by elements of said connector body,
(iii) said sockets each having a gripping portion of a first predetermined width, with one end thereof opening at the peripheral edge of said connector body, for gripping a neck portion of a rod,
(iv) said sockets each defining a socket axis positioned in a plane between the front and back sides of said connector body and extending midway between opposite sides of said gripping portion,
(v) said gripping portion and said neck portion having complimentary contours to enable retention of a rod coaxially with said socket axis,
(c) the transverse dimension of portions of said neck portion being greater than said first predetermined width of said gripping portion, whereby said neck portion may be forced laterally into said gripping portion with a snap-in action and thereafter resiliently gripped by said connector elements with said rod axis in coaxial alignment with said socket axis, and
(d) interengaging shoulders on said rods and said sockets to resist axial withdrawal of said rods from said rod-engaging sockets.
15. A toy construction set according to claim 14 , wherein
(a) said connector elements are formed with a recess therein aligned along a recess axis disposed at right angles to said socket axes,
(b) said recess being adapted to receive a rod end of a rod aligned with said recess axis.
16. A toy construction set according to claim 15 , wherein
(a) said recess has a bottom wall and is of a size to snuggly receive and grip said rod end.
17. A toy construction set according to claim 15 , wherein
(a) said recess extends through said connector elements and is of a size to loosely receive the end and body portion of a rod to accommodate rotation of said rod relative to said connector elements.
18. A rod and connector toy construction set, especially for young children, which comprises
(a) a plurality of rods molded of plastic material, each having a rod axis, and comprising a body portion having opposite ends, neck portions having one end thereof adjoining each end of said body portion, and a rod end adjoining each of said neck portions at an end thereof opposite from said one end,
(i) said neck portions having a transverse dimension perpendicular to said rod axis which is less than corresponding transverse dimensions of said rod end,
(ii) shoulders being formed between each said rod end and an adjacent neck portion,
(b) a plurality of connector elements each comprising
(i) a generally flat connector body formed of a plastic material which is soft and pliable in comparison to the material of said rods and having front and back sides and a peripheral edge,
(ii) said connector body having one or more rod-engaging sockets therein extending through said connector body from one of said sides thereof to the other of said sides and defined by elements of said connector body,
(iii) said sockets each having one end thereof opening at the peripheral edge of said connector body,
(iv) said sockets each defining a socket axis positioned in a plane between the front and back sides of said connector body and extending midway between opposite sides of said sockets,
(v) said sockets having gripping portions engaging at least one of said rod end or neck portions of said rods,
(vi) said gripping portions of said sockets having contours complimentary to portions of said rods engaged by said gripping portions to enable retention of a rod coaxially with said sockets axis,
(c) portions of said rod gripped by said sockets having transverse dimensions greater than the gripping portions of said socket, whereby said rod may be forced laterally into said gripping portions with a snap-in action and thereafter resiliently gripped by said connector elements with said rod axis in coaxial alignment with said socket axis, and
(d) interengaging shoulders on said rods and said sockets to resist axial withdrawal of said rods from said rod-engaging sockets.
19. A toy construction set according to claim 18 , wherein
(a) the body portion of said rods has transverse dimensions perpendicular to said rod axis which are greater than transverse dimensions of said neck portions.