Thermally controlled solar reflector facet with heat recovery
View Patent ↗A high concentration central receiver system and method provides improved reflectors and a unique heat removal system. The central receiver has a plurality of interconnected reflectors coupled to a tower structure at a predetermined height above ground for reflecting solar radiation. A plurality of concentrators are disposed between the reflectors and the ground such that the concentrators receive reflective solar radiation from the reflectors. The central receiver system further includes a heat removal system for removing heat from the reflectors and an area immediately adjacent the concentrators. Each reflector includes a mirror, a facet, and an adhesive compound. The adhesive compound is disposed between the mirror and the facet such that the mirror is fixed to the facet under a compressive stress.
1. A reflector for a central receiver system, the reflector comprising:
a mirror having a front surface and a back surface;
a facet having walls defining a coolant channel, the coolant channel adapted to receive a heat conductive liquid wherein the facet includes a metal backing coupled to a metal substrate of the mirror, the metal backing and the metal substrate having alternating projections extending into the coolant flow channel; and
an adhesive compound bond between the back surface of the mirror and the facet such that the mirror is fixed to the facet and the facet imposes a thermally induced compressive stress along the back surface of the mirror;
wherein the compressive stress imposed by the facet along the back surface of the mirror depends upon thermal contraction of the facet and is sufficient in magnitude so that tensile stress on the mirror is minimized when the mirror is being operated at an operating temperature.
2. The reflector of claim 1 , wherein the facet includes cooling fins for removing heat from the heat conductive liquid.
3. The reflector of claim 1 , wherein the reflector further includes a stiffening plate disposed between the mirror and the facet.
4. The reflector of claim 3 , wherein the stiffening plate comprises a honeycomb shape.
5. The reflector of claim 1 , wherein the reflector comprises a triangular shape.
6. The reflector of claim 1 , wherein the facet includes a turbulence generating system for disturbing laminar flow of the heat conductive liquid.
7. The reflector of claim 1 , wherein the facet includes a molded backing coupled to the mirror, the molded backing having a plurality of fins extending into the coolant flow channel.
8. The reflector of claim 7 , wherein the molded backing includes reinforced plastic.
9. The reflector of claim 1 , wherein the walls of the facet defining the coolant flow channel include a plurality of alternating projections extending into the coolant flow channel.
10. The reflector of claim 1 , further comprising a fluid coupling fitting coupled to the facet for coupling the facet to an adjacent reflector.
11. A reflector for a central receiver system, the reflector comprising:
a mirror having a front surface and a metal substrate located at a back surface of the mirror;
a facet having a metal backing defining a coolant channel, the coolant channel adapted to receive a heat conductive liquid; and
a thermally conductive adhesive compound bond disposed between the back surface of the mirror and the facet such that the mirror is fixed to the facet and the facet imposes a thermally induced compressive stress along the back surface of the mirror;
wherein the metal substrate and the metal backing have a plurality of alternating projections extending into the coolant channel; and
wherein the compressive stress imposed by the facet along the back surface of the mirror depends upon thermal contraction of the facet and is sufficient in magnitude so that tensile stress on the mirror is minimized when the mirror is being operated at an operating temperature.
12. The reflector of claim 11 , wherein the metal backing of the facet comprises a serpentine fluid flow path.
13. The reflector of claim 11 , wherein the facet has walls defining the coolant channel.
14. The reflector of claim 11 , wherein the reflector comprises a triangular shape.
15. The reflector of claim 11 , wherein the facet comprises at least one fluid flow fitting for coupling the facet in fluid flow communication with at least one adjacently positioned reflector.
16. A reflector for a central receiver system, the reflector comprising:
a mirror having a front surface and a back surface;
a facet having walls defining a coolant channel, the coolant channel adapted to receive a heat conductive liquid wherein the facet includes a metal backing coupled to a metal substrate of the mirror, the metal backing and the metal substrate having alternating projections extending into the coolant flow channel;
a stiffening plate disposed between the back surface of the mirror and the facet for supporting the mirror; and
a thermally conductive adhesive compound bond disposed between the back surface of the mirror and the facet such that the mirror is fixed to the facet and the facet imposes a thermally induced built-in compressive stress along the back surface of the mirror;
wherein the compressive stress imposed by the facet along the back surface of the mirror depends upon thermal contraction of the facet and is sufficient in magnitude so that tensile stress on the mirror is minimized while the mirror is being operated at an operating temperature.
17. The reflector of claim 16 , wherein the stiffening plate comprises a honeycomb shape.
18. The reflector of claim 16 , wherein the reflector comprises a triangular shape.
19. A reflector for a central receiver system, the reflector comprising:
a triangular mirror having a front surface and a back surface;
a triangular facet having walls defining a coolant channel, the coolant channel adapted to receive a heat conductive liquid wherein the facet includes a metal backing coupled to a metal substrate of the mirror, the metal backing and the metal substrate having alternating projections extending into the coolant flow channel; and
an adhesive compound bond between the back surface of the mirror and the facet such that the mirror is fixed to the facet and the facet imposes a compressive stress that depends upon thermal contraction of the facet along the back surface of the mirror so that tensile stress on the mirror is minimized when the mirror is being operated at an operating temperature.
20. The reflector of claim 19 , wherein the reflector further includes a stiffening plate disposed between the mirror and the facet.
21. The reflector of claim 19 , wherein the metal backing of the facet comprises a serpentine fluid flow path.