System and method for storing, assembling and transporting a canopy
View Patent ↗A method for disassembling and packaging the canopy in a container, wherein the length of the container is 25% shorter than the length of each of the upright assemblies. To accommodate the shortened length, the width and/or the height of the container may be increased as necessary to still house all of the components of the canopy. Preferably, the length of the container is sufficiently short to accommodate placing the container in a traditional sedan automobile trunk.
1. A canopy kit for storage, transport and assembly, the canopy kit comprising:
four vertical posts, each vertical post including a first portion operatively connectable to a second portion for erecting such that a length of the four vertical posts can be selectively changed to a reduced length;
three horizontal cross rails, each horizontal cross rail including a first portion removably connectable to a second portion;
four arch cross rails, each arch cross rail including a first portion removably connectable to a second portion;
a plurality of frame connectors for connecting the horizontal and arch cross rails to form a frame for a peaked roof, and mounting the frame on the four vertical posts;
a tarp for covering the frame of the peaked roof;
means for attaching the tarp to the frame of the peaked roof; and
an elongated box having a length, a width and a height,
the elongated box length based on the reduced length to be sufficient to house the first and second portions of the vertical posts, horizontal cross rails and arch cross rails, wherein the elongated box length is approximately equal to the reduced length for transport in a car trunk and
the width and the height being sufficient to house the plurality of frame connectors, the tarp and the means for attaching.
2. A canopy kit as recited in claim 1 , wherein the first and second portions of the vertical posts, horizontal cross rails and arch cross rails are approximately 41 inches and the length of the elongated box is approximately 42 inches.
3. A canopy kit as recited in claim 2 , further comprising a third portion of each of the three horizontal cross rails, the third portion for extending a length of the three horizontal cross rails and removably connectable to the second portion thereof.
4. A canopy kit as recited in claim 1 , further comprising four base feet connectable to the first portion of the four vertical posts for stabilizing each vertical post and a strip below the tarp for protecting the tarp from the posts, rails, connectors, and means for attaching underneath the strip, wherein the tarp is solely between the strip and the elongated box.
5. A canopy kit as recited in claim 4 , wherein a canopy assembled from the canopy kit is at least 9 feet wide by at least 9 feet long, wherein the horizontal cross rails are at least 6 feet above the base feet.
6. A canopy kit as recited in claim 1 , wherein the means for attaching is a ball bungee cord.
7. A canopy kit as recited in claim 1 , wherein the first portions of the vertical posts, horizontal cross rails and arch cross rails have a smaller neck for insertion with the corresponding second portions of the vertical posts, horizontal cross rails and arch cross rails.
8. A canopy kit as recited in claim 7 , further comprising means on the second portions of the vertical posts, horizontal cross rails and arch cross rails for engaging a hole formed in the smaller neck of the corresponding first portions of the vertical posts, horizontal cross rails and arch cross rails.
9. A canopy kit as recited in claim 8 , wherein the means is a push button device.
10. A canopy kit as recited in claim 1 , wherein the frame connectors include three-way connectors and four-way connectors.
11. A canopy kit as recited in claim 1 , wherein the length of the elongated box is approximately no more than 75% of a length of the four vertical posts when the vertical posts are assembled.
12. A canopy kit as recited in claim 1 , wherein the length of the elongated box is approximately no more than 50% of a length of the four vertical posts.
13. A canopy kit as recited in claim 1 , wherein wherein the vertical posts, horizontal cross rails, arch cross rails, and frame connectors are fabricated from steel.
14. A canopy kit for storage, the canopy kit comprising:
six vertical posts, each vertical post including a first portion removably connectable to a second portion;
six horizontal cross rails, each horizontal cross rail including a first portion removably connectable to a second portion;
six arch cross rails, each arch cross rail including a first portion removably connectable to a second portion;
a plurality of frame connectors for connecting the horizontal and arch cross rails to form a frame for a peaked roof, and mounting the frame on the six vertical posts;
a tarp for covering the frame of the peaked roof;
means for attaching the tarp to the frame of the peaked roof; and
an elongated box having a length, a width and a height,
the length being at least 25% shorter than a full length of the vertical posts and
the width and the height being sufficient to house the plurality of frame connectors, the tarp, the horizontal cross rails, the arch cross rails, and the means for attaching.
15. A canopy kit as recited in claim 14 , wherein a canopy assembled from the canopy kit is approximately 10 feet wide by approximately 20 feet long by approximately 9.5 feet high.
16. A canopy kit as recited in claim 15 , wherein the length of the elongated box is approximately 60 inches.
17. A canopy kit as recited in claim 15 , wherein the length of the elongated box is approximately 42 inches.
18. A canopy kit for storage, the canopy kit comprising:
eight vertical posts, each vertical post including means for reducing a length thereof by at least 20%;
eight horizontal cross rails, each horizontal cross rail including means for reducing a length thereof;
six arch cross rails, each arch cross rail including means for reducing a length thereof;
a plurality of frame connectors for connecting the horizontal and arch cross rails to form a frame for a peaked roof, and mounting the frame on the eight vertical posts;
a tarp for covering the frame of the peaked roof;
bungee cords for attaching the tarp to the frame of the peaked roof; and
an elongated box having a length, a width and a height,
the length being sufficient to house the reduced vertical posts and horizontal cross rails, and
the width and the height being sufficient to house the plurality of frame connectors, the tarp, the arch cross rails and the bungee cords.
19. A canopy kit as recited in claim 18 , wherein the means for reducing a length thereof is a plurality of first portions removably connectable to a plurality of corresponding second portions.
20. A canopy kit as recited in claim 18 , wherein the plurality of frame connectors are nested in a line for reducing a length of the line and covered by at least a portion of the eight vertical posts, the eight horizontal cross rails and the six arch cross rails.