Methods and apparatus for making and breaking tubular connections within a tubular string are disclosed. In certain aspects, a tong assembly includes gated power and back up tongs coupled to a torque bar. Jaws of the tongs may be arranged circumferentially with support members disposed between adjacent jaws to substantially complete a 360° closed circle. A hydraulic circuit may equally distribute fluid and pressure to actuate the jaws. The power tong may include a gated rotor driven by at least three drive motors. The rotor may be selectively physically locked from rotation or movement by one or more rotor locks. Further, the tong assembly may include an interlock that prevents activation of the drive motors until the rotor locks actuate to unlock the rotor. Additionally, gate locks may secure the tongs and rotor when closed, and a releasable coupling arrangement may aid engagement of a motor to a rotor pump.
1. An apparatus for handling a first tubular and a second tubular during make up and break out operations, comprising:
a tong having jaws radially arranged within a rotatable member and moveable toward a center for gripping the first tubular, wherein each jaw is actuated by a substantially equal supply of fluid independently controlled by a common pressure limiter; and
a back up member for gripping the second tubular and preventing rotation thereof.
2. The apparatus of claim 1 , further comprising an interlock, the interlock selectively preventing operation of the rotatable member.
3. The apparatus of claim 1 , further comprising a support member rigidly disposed in between the jaws to provide lateral support thereto when the jaws grip the first tubular.
4. The apparatus of claim 3 , further comprising the support member is disposed in an alternating fashion between the jaws.
5. The apparatus of claim 1 , further comprising at least three drive motors arranged around the rotatable member for simultaneously rotating the rotatable member within the tong.
6. The apparatus of claim 1 , wherein the first and second tubulars are part of a riser string.
7. The apparatus of claim 1 , wherein the first and second tubulars are at least fifteen inches in diameter.
8. The apparatus of claim 1 , further comprising a gate lock for securing a gate in a housing of the tong and a gate of the rotatable member in a closed position.
9. The apparatus of claim 1 , further comprising a releasable coupling arrangement having an actuation piston for moving a motor into engagement with a pump on the rotatable member, wherein a fluid return of the actuation piston is in fluid communication with the motor for providing a limited motor operation.
10. An apparatus for handling a tubular, comprising:
a plurality of jaws for gripping a tubular, wherein the plurality of jaws are biased toward an ungripped positon, wherein each jaw is actuated by a substantially equal supply of fluid controlled by a pressure limiter;
a rotor for rotating the jaw and the tubular therein, the rotor having a substantially circular member with a geared surface; and
at least three motors coupled to pinions meshed with the geared surface for providing rotation to the rotor.
11. The apparatus of claim 10 , wherein the pinions are spaced around the circular member at substantially 120° intervals.
12. An apparatus for gripping a tubular, comprising:
at least two jaws having a gripping surface movable radially inward toward the tubular, wherein each jaw is actuated by an equal supply of fluid and is independently pressure controlled by a common pressure limiter in fluid communication with all the jaws through a cascading circuit formed by check valves; and
at least one support member disposed between the at least two jaws for providing lateral support thereto, wherein each jaw has a surface in close contact with an adjacent surface of the support member.
13. The apparatus of claim 12 , further comprising a plurality of support members.
14. The apparatus of claim 13 , wherein the jaws and the plurality of support members are in close contact with each other in a closed circular arrangement.
15. The apparatus of claim 12 , wherein the apparatus comprises three jaws spaced at substantially 120° intervals.
16. The apparatus of claim 1 , wherein the suspension is a member coupled between the arms, for absorbing torsion from the reaction force in each arm.
17. The apparatus of claim 16 , wherein the member is a horizontal bar.
18. The apparatus of claim 17 , a compression link attachable between the back up tong and the torque bar assembly.
19. The apparatus of claim 10 , wherein the rotor is a gated rotor.
20. The apparatus of claim 10 , further comprising one or more actuators for actuating the jaws independently of the rotor.
21. The apparatus of claim 20 , wherein the actuator comprises a fluid pressure circuit.
22. The apparatus of claim 1 , wherein the common pressure limiter is in fluid communication with all the jaws through a cascading circuit.
23. The apparatus of claim 22 , wherein the cascading circuit is formed by check valves.
24. A method of making up a tubular connection between a first tubular and a second tubular, comprising:
providing a tong having a plurality of jaws radially arranged within a rotatable member;
supplying fluid at substantially the same pressure to each of the jaws to move the jaws toward a center to cause the jaws to grip the first tubular such that, in the event of one of the jaws gripping the first tubular before another of the jaws, the supply of pressurized fluid to said other jaw continues until said other jaws grips the first tubular; and
gripping the second tubular by a back up member to prevent rotation of the second tubular.