IP Library Granted Patent US 7,078,442
Granted Patent B2
US 7,078,442 · App. 10/801,158 · Granted Jul 18, 2006

Method of consolidating sand or gravel into a solid mass

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Quick Facts
Patent No.
US 7,078,442
App. No.
10/801,158
Granted
Jul 18, 2006
Kind
B2
Abstract

A composition and method for consolidating aggregate material is disclosed. The method includes introducing a reaction composition into the aggregate material and allowing it to reach on form a polymer which binds the aggregate together. The composition includes polyol, isocyanate, and ester.

Claims (19)

1. A method for consolidating aggregate material comprising:

introducing a reaction composition into aggregate material; and

allowing the composition to react and form a polymer;

wherein the reaction composition comprises:

polymeric MDI, and a B-Side component comprising between about 35 weight % to about 45 weight % of an amine based polyether polyol, about 15 weight % to about 35 weight % polyglycol, and about 20 weight % to about 45 weight % 2,2,4-trimethyl-1,3-pentanediol diisobutyrate.

2. The method of claim 1 , wherein the composition further comprises an organic tin catalyst.

3. The method of claim 1 , wherein the composition further comprises an amine catalyst.

4. The method of claim 1 , wherein the composition further comprise water.

5. The method of claim 1 , wherein the composition further comprises hydrofluorocarbon blowing agent.

6. The method of claim 1 , wherein the composition further comprises hydrocarbon blowing agent.

7. The method of claim 1 , wherein the composition further comprises a silicone based surfactant.

8. The method of claim 1 , wherein the polymer comprises a polyurethane foam.

9. The method of claim 1 , wherein the polymer comprises a polyurethane foam having a density of between about 2 and about 12 pounds per cubic foot.

10. The method of claim 1 , wherein the polymer comprises an elastomeric polymer.

11. The method of claim 1 , wherein the isocyanate comprises an isocyanate prepolymer.

12. The method of claim 1 , wherein the composition is introduced below ground.

13. A reaction composition for consolidating aggregate, comprising:

an A-side component comprising polymeric MDI; and

a B-Side component comprising between about 35 weight % to about 45 weight % of an amine based polyether polyol, about 15 weight % to about 35 weight % of polyglycol, and about 20 weight % to about 45 weight % of 2,2,4-trimethyl-1,3-pentanediol diisobutyrate.

Assignments (4)
CHANGE OF NAME Recorded Oct 16, 2015
From: BAYER MATERIALSCIENCE LLC
To: COVESTRO LLC
Reel/Frame 036876/0585 →
CHANGE OF NAME Recorded Mar 2, 2010
From: BAYSYSTEMS NORTH AMERICA LLC
To: BAYER MATERIALSCIENCE LLC
Reel/Frame 024006/0341 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2005
From: POLYTHANE SYSTEMS, INC.; EVEREST COATINGS, INC.; POLYTRUST
To: BAYSYSTEMS NORTH AMERICA LLC
Reel/Frame 016926/0534 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2005
From: BROWN, SCOTT A.
To: POLYTHANE SYSTEMS, INC.
Reel/Frame 016261/0361 →