IP Library Granted Patent US 7,383,878
Granted Patent B1
US 7,383,878 · App. 10/803,373 · Granted Jun 10, 2008

Multi-part plunger

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Quick Facts
Patent No.
US 7,383,878
App. No.
10/803,373
Granted
Jun 10, 2008
Kind
B1
Abstract

An improved plunger mechanism apparatus to increase well flow production levels. Efficiency of well flow is increased by a two-piece plunger assembly apparatus that is mechanically latched during lift, separates at the well top, and allows a bottom assembly to efficiently fall to the well bottom. The top plunger piece is held at the well top for a set time or condition and when released, its open internal orifice allows it to fall to the well bottom in an efficient manner, and when at the well bottom it mechanically latches, either via a magnetic or mechanical connection, to the bottom assembly.

Claims (50)

1. A plunger for a hydrocarbon well producing through a production string, said plunger comprising:

at least two separable plunger sections, each of said sections movable independently downwardly in said well;

said sections being latchable at a bottom of said well to enable said sections to move in unison upwardly in said well;

said latchment causing a continuous mechanized mating between said sections during lift from said well bottom, thereby preventing accidental separation; and

wherein said latchment is mechanically disengageable at a top of said well, thereby separating said sections to each commence a downward travel in said well and substantially in unison one with the other.

2. The plunger of claim 1 , wherein said latchment comprises a magnetic coupling.

3. The plunger of claim 2 , wherein one of said at least two sections further comprises an upper sleeve, and one of said at least two sections further comprises a lower plug, and wherein said lower plug comprises a magnet which couples said lower plug to an open end of said upper sleeve.

4. The plunger of claim 3 , wherein said lower plug further comprises a non-magnetic isolator, thereby improving said magnetic coupling between said lower plug and said upper sleeve.

5. The plunger of claim 3 , wherein said upper sleeve allows fluids to pass through its center in a downward travel in said well separately from said lower plug, and wherein said lower plug prevents said fluids from passing through said sleeve center while said plug is coupled to said upper sleeve during lift.

6. The plunger of claim 5 , wherein said lower plug further comprises a ball made of ferrous material.

7. The plunger of claim 1 , wherein said latchment comprises a mechanical coupling.

8. A multi-part, separable plunger assembly comprising:

a top mechanism comprising a female coupling means functioning to releasably secure a plug;

said plug mateable with the top mechanism coupling means to form a united plunger mechanism for upward movement in a well;

wherein said top mechanism comprises a bypass for fluids to pass through its center in a downward travel in the well separately from said mateable plug; and

wherein said mateable plug prevents said fluids from passing through said top mechanism center while said plug is coupled to said top mechanism during lift.

9. The plunger assembly of claim 8 , wherein said coupling means further comprises a mechanical pickup mechanism.

10. The plunger assembly of claim 9 , wherein said pickup mechanism comprises a spring-loaded retaining ball coupleable with a mating groove housed on a top end of said plug.

11. The plunger assembly of claim 9 , wherein said pickup mechanism comprises a spring-loaded retaining system latchable with a spherical plug sized for retention by said top mechanism.

12. The plunger assembly of claim 9 , wherein said pickup mechanism comprises a retaining groove mateable with a compression ring housed on a top end of said plug.

13. The plunger assembly of claim 9 , wherein said pickup mechanism comprises a flexible locking clamp system mateable with a top end of said plug.

14. The plunger assembly of claim 9 , wherein said plug further comprises a ball retainable in a flexible locking clamp system.

15. The plunger assembly of claim 9 , wherein said pickup mechanism comprises a compression ring retaining system latchable with a spherical plug sized for retention by said top mechanism.

16. The plunger assembly of claim 8 , wherein said coupling means further comprises a magnetic latch mechanism.

17. The plunger assembly of claim 16 , wherein said coupling means further comprises a magnet latchable with a spherical plug sized for retention by said top mechanism.

18. A multi-part, separable plunger assembly comprising:

a sleeve with an open end;

said open end further comprising construction from a ferrous material;

a plug having a top, said plug top coupleable to said open end;

said plug further comprising a magnet; and

wherein said magnet couples said open end to said plug.

19. The plunger of claim 18 , wherein said plug further comprises a top having a removable cap for securing said magnet in a hollow in a plug body.

20. The plunger of claim 19 , wherein said hollow further comprises a non-magnetic isolator means functioning to radiate longitudinally a field of magnetic waves and improve a magnetic coupling between said plug and said open end.

21. A multi-part plunger apparatus for a hydrocarbon well, said apparatus comprising:

a discrete bottom mechanism geometrically designed to quickly travel to a well bottom;

a discrete top mechanism having a bypass for fluids to pass therethrough during a downward travel to a bottom of the well;

said bottom and top mechanisms being latchable on contact with each other at the bottom of the well, thereby forming a non-discrete plunger unit in a magnetically latched state to move upwardly in the well during lift without separation; and

wherein said plunger unit is mechanically separated at a top of the well into said discrete bottom and top mechanisms.

22. The apparatus of claim 21 , wherein said bottom mechanism further comprises a magnet encased in an end adjacent to the top mechanism, thereby forming a magnet end.

23. The apparatus of claim 22 , wherein said top mechanism further comprises a ferromagnetic material to help produce a magnetic attraction to the magnet end of the bottom mechanism.

24. A multi-part, separable plunger assembly comprising:

a sleeve means having a bottom orifice, said sleeve means functioning to allow fluids to pass through its center and assist said sleeve means in falling against an upward well fluid flow;

a plug means functioning to prevent the fluids from passing through the center of said sleeve means while said plug means is inserted into said bottom orifice of said sleeve means; and

a magnetic coupler means functioning to magnetically latch said sleeve means to said plug means.

25. The plunger assembly of claim 24 , wherein said sleeve means comprises a magnet and said plug means comprises a ferrous material.

26. The plunger assembly of claim 24 , wherein a top portion of said plug means comprises a magnet therein.

27. A multi-part, separable plunger assembly comprising:

a plunger sleeve comprising an open end having a mechanical coupler means functioning to releasably secure a top of a plug means; and

said plug means functioning to mate with the sleeve mechanical coupler means and cause a closure of said open end, thereby preventing a bypass of fluids therethrough during plunger lift.

28. The plunger assembly of claim 27 , wherein said plug means further comprises a ball sized for retention by said sleeve.

Assignments (15)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER Recorded Dec 20, 2023
From: PCS FERGUSON, INC.
To: CHAMPIONX LLC
Reel/Frame 065925/0893 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
CHANGE OF NAME Recorded Dec 15, 2014
From: PRODUCTION CONTROL SERVICES, INC.
To: PCS FERGUSON, INC.
Reel/Frame 034630/0529 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2012
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 028109/0402 →
AMENDMENT AND ASSIGNMENT OF PATENT SECURITY AGREEMENT Recorded Mar 12, 2008
From: MERRILL LYNCH BUSINESS FINANCIAL SERVICES, INC., AS RESIGNING ADMINISTRATIVE AGENT
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 020638/0368 →
DISCHARGE & RELEASE OF SECURITY INTEREST Recorded Mar 7, 2007
From: COLORADO BUSINESS BANK
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 019027/0349 →
SECURITY AGREEMENT Recorded Jan 11, 2007
From: PRODUCTION CONTROL SERVICES, INC.
To: MERRILL LYNCH CAPITAL, A DIVISION OF MERRILL LYNCH BUSINESS FINANCIAL SERVICES INC., AS ADMINISTRATIVE AGENT
Reel/Frame 018731/0991 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2005
From: PRODUCTION CONTROL SERVICES, INC.
To: COLORADO BUSINESS BANK
Reel/Frame 016206/0045 →
CHANGE OF NAME Recorded Jun 10, 2004
From: PRODUCTION CONTROL SERVICES GROUP, INC.
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 014718/0059 →
MERGER Recorded Jun 10, 2004
From: PRODUCTION CONTROL SERVICES, INC.
To: PRODUCTION CONTROL SERVICES GROUP, INC.
Reel/Frame 014718/0022 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2004
From: VICTOR, BRUCE M.
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 014660/0856 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2004
From: VICTOR, BRUCE M.
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 015112/0378 →