IP Library Granted Patent US 7,231,948
Granted Patent B2
US 7,231,948 · App. 10/803,753 · Granted Jun 19, 2007

Non-pneumatic tire

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Quick Facts
Patent No.
US 7,231,948
App. No.
10/803,753
Granted
Jun 19, 2007
Kind
B2
Abstract

A non-pneumatic tire comprising a toroidal-shaped tube having inner and outer circumferential surfaces and opposite side surfaces collectively forming a hollow chamber therebetween, the tube having at least two openings proximate the inner circumferential surface, and a solid fill composition disposed in the hollow chamber of the tube. The non-pneumatic tire provides the benefits of a smooth, comfortable ride, durability, and lightweight with good load-carrying capability.

Claims (37)

1. A non-pneumatic tire comprising:

a toroidal-shaped tube having inner and outer circumferential surfaces interconnected by opposite side surfaces to collectively form a hollow chamber therebetween, said tube comprising four or more openings independently located proximate the inner circumferential surface; and

a circumferentially continuous solid fill disposed in the hollow chamber of the tube,

wherein each of the openings is adapted to receive fill composition such that the fill composition extends along the entire circumference of the hollow chamber of the tube and forms the circumferentially continuous solid fill.

2. The tire of claim 1 wherein the fill composition comprises a foam material.

3. The tire of claim 1 wherein the fill composition comprises a polyurethane.

4. The tire of claim 1 wherein the fill composition has a surface Durometer hardness of greater than about 60 as measured by Shore A.

5. The tire of claim 1 wherein the fill composition has a surface Durometer hardness in the range from about 68 to about 75 as measured by Shore A.

6. The tire of claim 1 wherein the tube is formed of an elastomeric material.

7. The tire of claim 6 wherein the tube is formed of rubber.

8. The tire of claim 7 wherein the rubber is free of reinforcing agents.

9. The tire of claim 1 wherein the tube has a number of openings ranging from 4 to 12 at spaced locations along the inner circumferential surface.

10. The tire of claim 1 wherein the tube has 8 openings spaced along the inner circumferential surface.

11. The tire of claim 1 wherein the tube comprises a plurality of layers with the outermost layer defining the inner and outer circumferential surfaces and opposite side surfaces of the tube and the innermost layer defining the hollow chamber.

12. The tire of claim 1 wherein the tube further comprises a raised area on the outer circumferential surface of the tube forming a tread pattern along the outer circumferential surface.

13. A wheel comprising a rim and the tire of claim 1 mounted on the rim.

14. A low speed vehicle comprising the wheel of claim 13 .

15. A non-pneumatic tire comprising:

a toroidal-shaped tube having inner and outer circumferential surfaces interconnected by opposite side surfaces to collectively form a hollow chamber therebetween, said tube comprising a number of independent openings ranging from 4 to 12 with each opening spaced at locations proximate the inner circumferential surface; and

a circumferentially continuous solid fill disposed in the hollow chamber of the tube, the solid fill having a surface Durometer hardness of greater than about 60, as measured by Shore A;

wherein each of the openings is adapted to receive fill composition such that the fill composition extends along the entire circumference of the hollow chamber of the tube and forms the circumferentially continuous solid fill.

16. The tire of claim 15 wherein the fill composition has a surface Durometer hardness in the range from about 68 to about 75, as measured by Shore A.

17. The tire of claim 15 wherein the fill composition comprises a polyurethane-based foam.

18. The tire of claim 15 wherein the tube has 8 rectangular openings, each opening having a width ranging from about 0.2 inches to about 0.8 inches and a length ranging from about 0.5 inches to about 1 inch, the openings being substantially equidistantly spaced along the interior circumferential surface.

19. The tire of claim 15 wherein the tube further comprises a raised area on the outer circumferential surface of the tube forming a tread pattern along said outer circumferential surface.

20. The tire of claim 15 wherein the tube has an outer diameter ranging from about 8 inches to about 20 inches, an inner diameter ranging from about 2 inches to about 16 inches, an outer circumferential surface having a width ranging from about 2 inches to about 6 inches, and a tire height measured radially between the outer and inner circumferential surfaces ranging from about 2 inches to about 6 inches.

21. The tire of claim 15 wherein the tube has a Durometer hardness of greater than about 50, as measured by Shore A.

22. A wheel comprising a rim and the tire of claim 15 mounted on said rim.

23. A low speed vehicle comprising the wheel of claim 22 .

24. The vehicle of claim 23 selected from the group consisting of a golf cart, a wheel barrow, a hand cart, a construction cart, a lawnmower, a wheel chair, a material cart, and a farm machine.

25. A non-pneumatic tire comprising:

a toroidal-shaped rubber tube having inner and outer circumferential surfaces interconnected by opposite side surfaces to collectively form a hollow chamber therebetween, said tube comprising a number of independent rectangular openings ranging from 4 to 12, each opening having a width ranging from about 0.3 inches to about 0.5 inches and a length ranging from about 0.6 inches to about 0.8 inches, the openings being substantially equidistantly spaced along the interior circumferential surface; an outer diameter ranging from about 8 inches to about 20 inches, an inner diameter ranging from about 2 inches to about 16 inches; an outer circumferential surface having a width ranging from about 2 inches to about 6 inches; and a height measured radially between the outer and inner circumferential surfaces ranging from about 2 inches to about 6 inches; and

a circumferentially continuous solid polyurethane foam fill disposed in the hollow chamber of the tube, said solid polyurethane foam fill having a surface Durometer hardness in the range from about 68 to about 75, as measured by Shore A,

wherein each of the openings is adapted to receive fill composition such that the fill composition extends along the entire circumference of the hollow chamber of the tube and forms the circumferentially continuous solid polyurethane foam fill.

26. The tire of claim 25 wherein the tube has a Durometer hardness of greater than about 50, as measured by Shore A.

27. A wheel comprising a rim and the tire of claim 25 mounted on said rim.

28. A low speed vehicle selected from the group consisting of a golf cart, a wheel barrow, a hand cart, a construction cart, a lawnmower, a wheel chair, a material cart, and a farm machine, the vehicle comprising the wheel of claim 27 .

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Feb 29, 2024
From: ALLY BANK, AS COLLATERAL AGENT
To: THE CARLSTAR GROUP LLC; MARASTAR, LLC
Reel/Frame 066605/0505 →
SECURITY AGREEMENT Recorded Nov 13, 2023
From: THE CARLSTAR GROUP LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 065550/0269 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2023
From: TCG SENIOR FUNDING L.L.C.
To: THE CARLSTAR GROUP LLC; MARASTAR, LLC
Reel/Frame 065513/0959 →
SECURITY INTEREST Recorded Jul 11, 2022
From: THE CARLSTAR GROUP LLC; MARASTAR, LLC
To: TGC SENIOR FUNDING L.L.C.
Reel/Frame 060475/0415 →
RELEASE OF SECURITY INTEREST Recorded Jul 11, 2022
From: TRUIST BANK (F/K/A SUNTRUST BANK), AS REVOLVING COLLATERAL AGENT
To: MARASTAR, LLC; THE CARLSTAR GROUP LLC (F/K/A CTP TRANSPORTATION PRODUCTS, LLC)
Reel/Frame 060476/0013 →
CHANGE OF NAME Recorded Jul 5, 2022
From: CTP TRANSPORTATION PRODUCTS, LLC
To: THE CARLSTAR GROUP LLC
Reel/Frame 060574/0680 →
RELEASE OF SECURITY INTEREST Recorded May 30, 2019
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: THE CARLSTAR GROUP LLC F/K/A CTP TRANSPORTATION PRODUCTS, LLC; MARASTAR, LLC
Reel/Frame 049323/0240 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2014
From: CARLISLE INTANGIBLE COMPANY
To: CTP TRANSPORTATION PRODUCTS, LLC
Reel/Frame 032075/0080 →
SECURITY AGREEMENT Recorded Jan 3, 2014
From: CTP TRANSPORTATION PRODUCTS, LLC
To: SUNTRUST BANK, AS REVOLVING COLLATERAL AGENT
Reel/Frame 031912/0409 →
SECURITY AGREEMENT Recorded Jan 2, 2014
From: CTP TRANSPORTATION PRODUCTS, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 031901/0273 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2005
From: FORNEY, III, JACOB CHARLES; HUA, ZHANG QING
To: CARLISLE INTANGIBLE COMPANY
Reel/Frame 015932/0816 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2004
From: FORNEY, JACOB CHARLES III; HUA, ZHANG QING
To: CARLISLE INTANGIBLE COMPANY
Reel/Frame 014858/0558 →