IP Library Granted Patent US 7,327,078
Granted Patent B2
US 7,327,078 · App. 10/813,338 · Granted Feb 5, 2008

LED illumination device with layered phosphor pattern

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Quick Facts
Patent No.
US 7,327,078
App. No.
10/813,338
Granted
Feb 5, 2008
Kind
B2
Abstract

A method of applying at least two phosphors to an LED, wherein a first phosphor material having a lower absorption, shorter luminescence decay time, and/or lower thermal quenching than a second phosphor material is positioned closer to the LED than the second phosphor. Such an arrangement provides a light emitting device with improved lumen output and color stability over a range of drive currents.

Claims (17)

1. A light emitting device comprising a semiconductor light emitter and at least two phosphor materials, wherein a first phosphor material is disposed closer to said semiconductor light emitter than a second phosphor material, said first phosphor material having at least one of a shorter decay time and a lower absorption of radiation emitted from said semiconductor light emitter than said second phosphor material.

2. A device according to claim 1 , wherein said semiconductor light emitter comprises a light emitting diode or a laser diode.

3. A device according to claim 1 , wherein said semiconductor light emitter emits between about 350 and 440 nm.

4. A device according to claim 1 , wherein said first phosphor material is disposed in a matrix material and applied to the LED as a layer.

5. A device according to claim 4 , wherein said matrix material is selected from silicone, epoxy and mixtures thereof.

6. A device according to claim 1 , further comprising one or more additional phosphor materials.

7. A device according to claim 1 , wherein said first phosphor material has at least one of a luminescence decay time of less than about 3 ms and a plaque absorption of less than about 60% at a mean particle size of 10 μm.

8. A device according to claim 1 , wherein said second phosphor material has at least one of a luminescence decay time of greater than about 10 ms and a plaque absorption of greater than about 80% at a mean particle size of 10 μm.

9. A device according to claim 1 , wherein said first phosphor material comprises phosphors co-activated with Eu 2+ and Mn 2+ .

10. A device according to claim 1 , wherein said first phosphor material comprises (Sr,Ca,Ba,Mg,Zn) 2 P 2 O 7 :Eu 2+ , Mn 2+ ; Sr 4 Al 14 O 25 :Eu 2+ ; or blends thereof.

11. A device according to claim 1 , wherein said second phosphor material comprises (Ca,Sr,Ba,Mg) 10 (PO 4 ) 6 (F,Cl,Br,OH):Eu 2+ , Mn 2+ .

12. A device according to claim 1 , wherein said first phosphor material comprises one or more of (Ba,Sr,Ca)Al 2 O 4 :Eu 2+ ; (Ba,Sr,Ca) 2 SiO 4 :Eu 2+ ; (Ba,Sr,Ca) 2 (Mg,Zn)Si 2 O 7 :Eu 2+ ; (Sr,Ca,Ba)(Al,Ga,In) 2 S 4 :Eu 2+ ; (Ca,Sr,Ba,Mg) 10 (PO 4 ) 6 (F,Cl,Br,OH):Eu 2+ ; (Ca,Sr) 8 (Mg,Zn)(SiO 4 ) 4 Cl 2 :Eu 2+ ; (Ba,Sr,Ca)MgAl 10 O 17 :Eu 2+ ; (Sr,Ca) 10 (PO 4 ) 6 *nB 2 O 3 : Eu 2+ ; 2SrO*0.84P 2 O 5 *0.16B 2 O 3 :Eu 2+ ; Sr 2 Si 3 O 8 *2SrCl 2 :Eu 2+ ; Ba 3 MgSi 2 O 8 :Eu 2+ ; Sr 4 Al 14 O 25 :Eu 2+ ; BaAl 8 O 13 :Eu 2+ ; (Y,Gd,Tb,La,Sm,Pr,Lu) 3 (Al,Ga) 5 O 12 :Ce 3+ ; and blends thereof.

13. A device according to claim 1 , wherein said second phosphor material comprises one or more of (Ba,Sr,Ca)MgAl 10 O 17 :Eu 2+ , Mn 2+ ; (Sr,Ca,Ba,Mg,Zn) 2 P 2 O 7 :Eu 2+ , Mn 2+ ; (Ca,Sr,Ba,Mg) 10 (PO 4 ) 6 (F,Cl,Br,OH):Eu 2+ ,Mn 2+ ; (Ca,Sr) 8 (Mg,Zn)(SiO 4 ) 4 C 12 :Eu 2+ ,Mn 2+ ; (Ba,Sr,Ca)MgP 2 O 7 :Eu 2+ ,Mn 2+ ; 3.5MgO*0.5MgF 2 *GeO 2 :Mn 4+ ; (Ca,Sr,Ba,Mg) 10 (PO 4 ) 6 (F,Cl,Br,OH):Eu 2+ ,Mn 2+ ; (Ca,Sr) 8 (Mg,Zn)(SiO 4 ) 4 Cl 12 :Eu 2+ ,Mn 2+ ; and blends thereof.

14. A device according to claim 1 having a color temperature between about 2,500 k and 10,000 k.

15. A device according to claim 1 having a CRI of at least 50.

16. A light emitting device comprising a light emitting diode or laser emitting diode and at least two phosphor materials, wherein a first phosphor material is positioned such that radiation emitted from said light emitting diode or laser emitting diode strikes said first phosphor material prior to striking said second phosphor material, and further wherein said first phosphor material has at least one of a shorter decay time and a lower absorption of radiation emitted from said light emitting diode or laser emitting diode than said second phosphor material.

17. A light emitting device according to claim 16 , wherein said first phosphor material has a lower thermal quenching than said second phosphor material.

Assignments (11)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 059034 FRAME: 0469. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 25, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 066372/0590 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 10841994 TO PATENT NUMBER 11570872 PREVIOUSLY RECORDED ON REEL 058982 FRAME 0844. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jan 19, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 066355/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 17, 2022
From: ALLY BANK
To: CURRENT LIGHTING SOLUTIONS, LLC; FORUM, INC.
Reel/Frame 059392/0079 →
RELEASE OF SECURITY INTEREST Recorded Mar 17, 2022
From: ALLY BANK
To: CURRENT LIGHTING SOLUTIONS, LLC; FORUM, INC.
Reel/Frame 059432/0592 →
SECURITY INTEREST Recorded Feb 11, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059034/0469 →
SECURITY AGREEMENT Recorded Feb 2, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NEETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 058982/0844 →
SECURITY AGREEMENT Recorded May 27, 2020
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 052763/0643 →
SECURITY AGREEMENT Recorded Jun 28, 2019
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 051047/0210 →
SECURITY AGREEMENT Recorded Jun 28, 2019
From: CURRENT LIGHTING SOLUTIONS, LLC
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 049672/0294 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2019
From: GENERAL ELECTRIC COMPANY
To: CURRENT LIGHTING SOLUTIONS, LLC F/K/A GE LIGHTING SOLUTIONS, LLC
Reel/Frame 048791/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2004
From: SETLUR, ANANT ACHUYUT; SHIANG, JOSEPH JOHN; SRIVASTAVA, ALOK MANI; COMANZO, HOLLY ANN; WEAVER, STANTON EARL; BECKER, CHARLES ADRIAN
To: GENERAL ELECTRIC COMPANY
Reel/Frame 015164/0736 →