Vortex transducer
View Patent ↗A mechanically formed vortex transducer is described. The transducer has a plurality of piezoelectric elements suspended in an epoxy and heat molded into a desired shape. An irregularity in the transducer shape provides for a mechanically induced vortex focal field without the need for electronic steering or lens focusing. A system and methods of making the same are also described.
1. A medical ultrasound transducer having an axis and an energy emitting surface transverse to the axis, wherein an edge of the surface is axially offset by distance sufficient to produce an integral multiple m and 360° phase shift, where m≧1, to generate at least one substantially annular focal region(s) when said transducer is excited.
2. The medical transducer of claim 1 , where the transducer incorporates a solid piezoelectric material.
3. The medical transducer of claim 1 , where the transducer incorporates a composite piezoelectric material.
4. The medical transducer of claim 1 , where the transducer incorporates one or more matching layers.
5. The medical transducer of claim 1 , where the transducer incorporates a filler material in front of the transducer or backing material in back of the transducer.
6. The medical transducer of claim 1 , being formed of a single contiguous piezoelectric element.
7. The medical transducer of claim 1 , further comprising a plurality of piezoelectric elements suspended in a polymer.
8. The medical transducer of claim 1 , wherein the transducer is a bowl shaped transducer.
9. A method of creating a vortex transducer comprising the steps of:
(a) shaping a piezoelectric ceramic into a desired form, the form having an axis, and a front end and a back end normal to the axis;
(b) dicing said front end create a plurality of elements, said elements being attached to said back end and separated by dicing channels;
(c) filling said dicing channels with an epoxy material and allowing said epoxy to gel;
(d) creating a transducer form by removing said back end such that said elements are separated from one another;
(e) pressing said transducer form into a mold and heating said transducer form such that the epoxy is heated above the B-stage and allowing the resin to cross link and cool in a set shape;
(f) treating at least one surface of the transducer form with a conductive material such that all elements are in contact with said conductive material; and
(g) creating an axial offset by sufficient distance in an edge of the transducer to produce an integral multiple and 360° phase shift to generate a substantially annular focal region when excited.
10. The method of claim 9 , wherein step (g) may be performed before performing any one of steps (a)–(f).