IP Library Granted Patent US 7,142,075
Granted Patent B1
US 7,142,075 · App. 10/817,786 · Granted Nov 28, 2006

Microelectromechanical power generator and vibration sensor

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Quick Facts
Patent No.
US 7,142,075
App. No.
10/817,786
Granted
Nov 28, 2006
Kind
B1
Abstract

A microelectromechanical (MEM) apparatus is disclosed which can be used to generate electrical power in response to an external source of vibrations, or to sense the vibrations and generate an electrical output voltage in response thereto. The MEM apparatus utilizes a meandering electrical pickup located near a shuttle which holds a plurality of permanent magnets. Upon movement of the shuttle in response to vibrations coupled thereto, the permanent magnets move in a direction substantially parallel to the meandering electrical pickup, and this generates a voltage across the meandering electrical pickup. The MEM apparatus can be fabricated by LIGA or micromachining.

Claims (44)

1. A microelectromechanical (MEM) apparatus, comprising:

(a) a meandering electrical pickup disposed on a substrate; and

(b) a plurality of permanent magnets spaced apart side-by-side and suspended above the substrate by a soft-magnetic shuttle, with the plurality of permanent magnets generating an electrical voltage across the meandering electrical pickup in response to a movement of the plurality of permanent magnets in a direction substantially parallel to a surface of the substrate.

2. The MEM apparatus of claim 1 wherein the shuttle is suspended above the substrate by a plurality of springs.

3. The MEM apparatus of claim 2 wherein each spring comprises a folded spring.

4. The MEM apparatus of claim 2 wherein a resonant frequency of the shuttle and the plurality of permanent magnets is substantially equal to a dominant resonant frequency of a vibration which produces the movement of the shuttle.

5. The MEM apparatus of claim 1 wherein each permanent magnet has a north-south magnetic pole alignment which is substantially the same.

6. The MEM apparatus of claim 5 wherein each permanent magnet comprises a rare-earth permanent magnet.

7. The MEM apparatus of claim 6 wherein the rare-earth permanent magnet comprises neodymium-iron-boron (NdFeB) or samarium-cobalt (SmCo).

8. The MEM apparatus of claim 1 further comprising a layer of a soft-magnetic material on the substrate beneath the meandering electrical pickup.

9. The MEM apparatus of claim 8 wherein the soft-magnetic material is selected from the group consisting of nickel-iron (NiFe), iron-cobalt (FeCo), nickel-iron-cobalt (NiFeCo) and iron-aluminum-nitride (FeAlN).

10. A microelectromechanical (MEM) apparatus, comprising:

(a) a meandering electrical pickup disposed on a substrate; and

(b) a plurality of permanent magnets spaced apart side-by-side and suspended above the substrate, with the plurality of permanent magnets having an alternating north-south magnetic pole alignment and generating an electrical voltage across the meandering electrical pickup in response to a movement of the plurality of permanent magnets in a direction substantially parallel to a surface of the substrate.

11. The MEM apparatus of claim 10 wherein the plurality of permanent magnets comprises a plurality of alternating pairs of permanent magnets having different Curie temperatures.

12. The MEM apparatus of claim 11 wherein one of the permanent magnets in each alternating pair of the permanent magnets comprises neodymium-iron-boron (NdFeB), and the other permanent magnet comprises samarium-cobalt (SmCo).

13. The MEM apparatus of claim 1 wherein each permanent magnet comprises a rare-earth permanent magnet.

14. A microelectromechanical (MEM) apparatus, comprising:

(a) a meandering electrical pickup disposed on a substrate;

(b) a soft-magnetic shuttle suspended above the substrate and moveable in response to vibrations operatively coupled to the shuttle; and

(c) a plurality of permanent magnets supported by the shuttle, with the plurality of permanent magnets producing an electrical voltage across the meandering electrical pickup in response to a vibration-induced movement of the shuttle.

15. The MEM apparatus of claim 14 wherein the shuttle is suspended above the substrate by a plurality of springs.

16. The MEM apparatus of claim 15 wherein a resonant frequency of the shuttle and the plurality of permanent magnets is substantially equal to a dominant resonant frequency of the vibrations.

17. The MEM apparatus of claim 14 wherein each permanent magnet has a north-south magnetic pole alignment which is substantially the same.

18. The MEM apparatus of claim 17 wherein each permanent magnet comprises a rare-earth permanent magnet.

19. The MEM apparatus of claim 18 wherein the rare-earth permanent magnet comprises neodymium-iron-boron (NdFeB) or samarium-cobalt (SmCo).

20. The MEM apparatus of claim 14 further comprising a layer of a soft-magnetic material on the substrate beneath the meandering electrical pickup.

21. The MEM apparatus of claim 20 wherein the soft-magnetic material is selected from the group consisting of nickel-iron (NiFe), iron-cobalt (FeCo), nickel-iron-cobalt (NiFeCo) and iron-aluminum-nitride (FeAlN).

22. A microelectromechanical (MEM) apparatus, comprising:

(a) a meandering electrical pickup disposed on a substrate:

(b) a shuttle suspended above the substrate and moveable in response to vibrations operatively coupled to the shuttle; and

(c) a plurality of permanent magnets supported by the shuttle, with the plurality of permanent magnets having an alternating north-south magnetic pole alignment and producing an electrical voltage across the meandering electrical pickup in response to a vibration-induced movement of the shuttle.

23. The MEM apparatus of claim 22 wherein the plurality of permanent magnets comprises alternating pairs of permanent magnets having different Curie temperatures.

24. The MEM apparatus of claim 23 wherein one of the permanent magnets in each alternating pair of the permanent magnets comprises neodymium-iron-boron (NdFeB), and the other permanent magnet comprises samarium-cobalt (SmCo).

25. The MEM apparatus of claim 14 wherein each permanent magnet comprises a rare-earth permanent magnet.

26. A MEM apparatus, comprising:

(a) a moveable shuttle holding a plurality of elongate permanent magnets arranged side by side, with a substantially identical spacing between adjacent permanent magnets of the plurality of elongate permanent magnets; and

(b) a meandering electrical pickup located on each side of the shuttle on a different substrate for generating an electrical voltage in response to a movement of the shuttle and the plurality of elongate permanent magnets.

27. The MEM apparatus of claim 26 further comprising a layer of a soft-magnetic material on the substrate beneath the meandering electrical pickup.

28. The MEM apparatus of claim 26 wherein the shuttle comprises a soft magnetic material, and each permanent magnet has a north-south magnetic pole alignment which is substantially the same.

29. The MEM apparatus of claim 26 wherein the plurality of elongate permanent magnets have an alternating north-south magnetic pole alignment.

30. A microelectromechanical (MEM) apparatus, comprising:

(a) a meandering electrical pickup disposed on a substrate; and

(b) a plurality of permanent magnets spaced apart side-by-side and suspended above the substrate on a non-magnetic shuttle, with the plurality of permanent magnets generating an electrical voltage across the meandering electrical pickup in response to a movement of the plurality of permanent magnets in a direction substantially parallel to a surface of the substrate.

Assignments (3)
CHANGE OF NAME Recorded Aug 29, 2017
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 043713/0394 →
CONFIRMATORY LICENSE Recorded Jun 16, 2004
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 014735/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2004
From: ROESLER, ALEXANDER W.; CHRISTENSON, TODD R.
To: SANDIA CORPORATION, OPERATOR OF SANDIA NATIONAL LABORATORIES
Reel/Frame 014670/0013 →