IP Library Granted Patent US 6,957,560
Granted Patent B2
US 6,957,560 · App. 10/818,196 · Granted Oct 25, 2005

Battery powered hydraulic tool

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Quick Facts
Patent No.
US 6,957,560
App. No.
10/818,196
Granted
Oct 25, 2005
Kind
B2
Abstract

A battery powered hydraulic tool including a frame; a battery connected to the frame; a motor connected to the frame and adapted to be powered by the battery; and a hydraulic pump connected to the motor by a gear reduction transmission. The motor and gear reduction transmission are adapted to output a torque of the least about 160 oz-in with the gear reduction transmission being adapted to provide a gear reduction of between about 8:1 to about 15:1 or less, and the hydraulic pump being adapted to output at least about 6000 psi of pressure or more.

Claims (43)

1. A hand-held battery powered hydraulic tool comprising:

a frame;

a hydraulic pump in the frame;

an electric motor connected to the frame and operably coupled to the hydraulic pump to drive the hydraulic pump, wherein the electric motor is adapted to operate with a nominal voltage that is approximately 24 Volt DC or greater; and

a rechargeable battery connected to the frame and coupled to the electric motor, wherein the battery comprises a voltage of at least about 24 Volts.

2. A hand-held battery powered hydraulic tool as in claim 1 further comprising a gear reduction transmission between the pump and the motor.

3. A hand-held battery powered hydraulic tool as in claim 2 wherein the gear reduction transmission is adapted to provide a fixed gear reduction of about 10:1 to about 15:1 and the hydraulic pump is adapted to output at least about 6000 psi of pressure.

4. A hand-held battery powered hydraulic tool as in claim 2 wherein torque output of the motor and the gear reduction transmission is at least about 260 oz-in of torque.

5. A hand-held battery powered hydraulic tool as in claim 2 wherein the gear reduction transmission is adapted to provide a gear reduction of at least about 12:1.

6. A band-held battery powered hydraulic tool as in claim 2 further comprising a ram movably connected to the frame, the ram being moved by hydraulic pressure from the hydraulic pumps, wherein the frame comprises a hydraulic conduit system, and wherein the hydraulic conduit system, the hydraulic pump, the motor and the gear reduction transmission are adapted to move the ram at a speed of at least about 0.007 ft/sec.

7. A hand-held battery powered hydraulic tool as in claim 1 wherein the hydraulic pump is adapted to output at least about 8000 psi of pressure.

8. A battery powered hydraulic tool as in claim 1 herein the hydraulic pump is adapted to output about 8000-10,000 psi of pressure.

9. A hand-held battery powered hydraulic tool as in claim 1 wherein the hydraulic pump comprises a pump piston with a diameter of less than about 0.35 inch.

10. A hand-held battery powered hydraulic tool as in claim 1 further comprising at least one system for protecting the motor from a current spike by preventing a current draw of more than a predetermined amperage.

11. A hand-held battery powered hydraulic tool as in claim 10 wherein the at least one system for protecting the motor from a current spike comprises two systems.

12. A hand-held battery powered hydraulic tool comprising:

a frame;

a hydraulic pump in the frame;

an electric motor connected to the frame and operably coupled to the hydraulic pump to drive the hydraulic pump, wherein the electric motor is adapted to operate at a nominal voltage of about 24 Volt DC or greater; and

a rechargeable battery connected to the frame and coupled to the electric motor, wherein the battery comprises a voltage of at least about 24 Volts.

13. A hand-held battery powered hydraulic tool as in claim 2 wherein the hydraulic pump comprises a pump piston with a diameter of less than about 0.4 in., wherein the hydraulic pump can generate at least about 6000 psi pressure, and wherein the motor and a gear reduction transmission are adapted to generate at least about 160 oz-in of torque.

14. A hand-held battery powered hydraulic tool as in claim 12 wherein the torque output of the motor and a gear reduction transmission between the motor and the pump is about 270-280 oz-in of torque.

15. A hand-held battery powered hydraulic tool as in claim 12 further comprising a gear reduction transmission between the motor and the pump which is adapted to provide a fixed gear reduction of between about 12:1 to about 15:1.

16. A hand-held battery powered hydraulic tool as in claim 12 wherein the hydraulic pump is adapted to output at least 8000 psi of pressure.

17. A hand-held battery powered hydraulic tool as in claim 12 wherein the hydraulic pump is adapted to output about 9000-10,000 psi of pressure.

18. A hand-held battery powered hydraulic tool as in claim 12 further comprising a ram movably connected to the frame, the ram being moved by hydraulic pressure from the hydraulic pump, and wherein the hydraulic fluid conduit, the hydraulic pump, the motor and a gear reduction transmission are adapted to move the ram at a speed of about 0.007 ft/sec or greater.

19. A hand-held battery powered hydraulic tool as claim 12 further comprising at least one system for protecting the motor from a current spike by preventing a current draw of more than a predetermined amperage.

20. A hand-held battery powered hydraulic tool as in claim 19 wherein the at least one system for protecting the motor from a current spike comprises two system.

21. A hand-held battery powered hydraulic tool comprising:

a frame;

a hydraulic pump in the frame;

an electric motor connected to the frame and operably coupled to the hydraulic pump to drive the hydraulic pump, wherein the electric motor is adapted to operate at a nominal voltage of at least 24 Volt DC; and

a rechargeable battery connected to the frame and coupled to the electric motor, wherein the battery comprises a voltage of at least about 24 Volts.

22. A hand-held battery powered hydraulic tool as in claim 21 further comprising a gear reduction transmission between the pump and the motor.

23. A hand-held battery powered hydraulic tool as in claim 22 wherein the gear reduction transmission being adapted to provide a fixed gear reduction of about 10:1 to about 15:1 and the hydraulic pump being adapted to output at least about 6000 psi of pressure.

24. A hand-held battery powered hydraulic tool as in claim 22 wherein torque output of the motor and the gear reduction transmission is at least about 260 oz-in of torque.

25. A hand-held battery powered hydraulic tool as in claim 22 wherein the gear reduction transmission is adapted to provide a fixed gear reduction of at least about 12:1.

26. A hand-held battery powered hydraulic tool as in claim 22 further comprising a ram movably connected to the frame, the raw being moved by hydraulic pressure from the hydraulic pump, wherein the frame comprises a hydraulic conduit system, and wherein the hydraulic conduit system, the hydraulic pump, the motor and the gear reduction transmission are adapted to move the ram at a speed of at least about 0.007 ft/sec.

27. A hand-held battery powered hydraulic tool as in claim 21 wherein the hydraulic pump is adapted to output at least about 8000 psi of pressure.

28. A battery powered hydraulic tool as in claim 21 wherein the hydraulic pump is adapted to output about 8000-10,000 psi of pressure.

29. A hand-held battery powered hydraulic tool as in claim 21 wherein the hydraulic pump comprises a pump piston with a diameter of less than about 0.35 inch.

30. A hand-held battery powered hydraulic tool as in claim 21 further comprising at least one system for protecting the motor from a current spike by preventing a current draw of more than a predetermined amperage.

31. A hand-held battery powered hydraulic tool as in claim 30 wherein the at least one system for protecting the motor from a current spike comprises two systems.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2010
From: BURNDY TECHNOLOGY LLC
To: HUBBELL INCORPORATED
Reel/Frame 025406/0729 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2010
From: FCI AMERICAS TECHNOLOGY, INC.
To: BURNDY TECHNOLOGY LLC
Reel/Frame 025192/0432 →