IP Library Granted Patent US 7,081,498
Granted Patent B2
US 7,081,498 · App. 10/821,166 · Granted Jul 25, 2006

Pressure-sensitive adhesive compositions and constructions

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Quick Facts
Patent No.
US 7,081,498
App. No.
10/821,166
Granted
Jul 25, 2006
Kind
B2
Abstract

The present invention is directed to pressure-sensitive adhesive compositions and pressure-sensitive adhesive constructions fabricated using the pressure-sensitive adhesive compositions. The pressure-sensitive adhesive compositions comprise about 10 to about 40% of a styrene-isoprene block copolymer, about 5 to about 30% of a styrene-butadiene block copolymer, about 30 to about 65% of an aromatically modified tackifying resin, about 8 to about 30% of a plasticizing oil and optionally about 0.2 to about 2% of an antioxidant, wherein the percentages are based on the total weight of the composition.

Claims (76)

1. A pressure-sensitive adhesive composition comprising:

a) about 10 to about 40 wt. % of a styrene-isoprene block copolymer having a styrene content of from about 14% to about 20% by weight;

b) about 5 to about 30 wt. % of a styrene-butadiene block copolymer;

c) about 30 to about 65 wt. % of an aromatically modified tackifying resin; and,

d) about 8 to about 30 wt. % of a plasticizing oil.

2. The adhesive composition of claim 1 further comprising about 0.2 to about 2.0 wt. % of an antioxidant.

3. The adhesive composition of claim 2 wherein said antioxidant comprises a pre-blended antioxidant in a resin carrier.

4. The adhesive composition of claim 1 wherein said styrene-isoprene block copolymer comprises from about 13 to about 27 wt. % of said composition.

5. The adhesive composition of claim 4 wherein said styrene-isoprene block copolymer comprises about 5 to about 80% by weight styrene-isoprene diblock component.

6. The adhesive composition of claim 4 wherein said styrene-isoprene block copolymer comprises about 40 to about 60% by weight styrene-isoprene diblock component.

7. The adhesive composition of claim 1 wherein said styrene-butadiene block copolymer comprises from about 8 to about 25 wt. % of said composition.

8. The adhesive composition of claim 7 wherein said styrene-butadiene block copolymer comprises from about 20 to about 35 wt. % bound styrene.

9. The adhesive composition of claim 8 wherein said styrene-butadiene block copolymer comprises from about 15 to about 20 wt. % block styrene.

10. The adhesive composition of claim 1 wherein said styrene-butadiene block copolymer comprises from about 10 to about 18 wt. % of said composition.

11. The adhesive composition of claim 10 wherein said styrene-butadiene block copolymer comprises from about 20 to about 35 wt. % bound styrene.

12. The adhesive composition of claim 11 wherein said styrene-butadiene block copolymer comprises from about 15 to about 20 wt. % block styrene.

13. The adhesive composition of claim 12 further comprising about 0.2 to about 2.0 wt. % of an antioxidant.

14. The adhesive composition of claim 1 wherein said aromatically modified tackifying resin has a softening point above about 85° C.

15. The adhesive composition of claim 14 wherein said aromatically modified tackifying resin comprises about 6 to about 35% by weight aromatic content.

16. The adhesive composition of claim 14 wherein said aromatically modified tackifying resin has a softening point above about 90° C.

17. The adhesive composition of claim 1 wherein said aromatically modified tackifying resin comprises about 6 to about 35% by weight aromatic content.

18. The adhesive composition of claim 1 wherein said aromatically modified tackifying resin has a softening point above about 90° C.

19. The adhesive composition of claim 1 wherein said aromatically modified tackifying resin comprises about 40 to about 52 wt. % of said composition.

20. The adhesive composition of claim 19 wherein said aromatically modified tackifying resin comprises about 6 to about 35% by weight aromatic content.

21. The adhesive composition of claim 19 wherein said aromatically modified tackifying resin has a softening point above about 85° C.

22. The adhesive composition of claim 21 further comprising about 0.2 to about 2.0 wt. % of an antioxidant.

23. The adhesive composition of claim 1 wherein said plasticizing oil comprises about 16 to about 22 wt. % of said composition.

24. The adhesive composition of claim 1 wherein said composition expresses a single glass transition temperature.

25. The adhesive composition of claim 1 wherein said adhesive composition has a tangent δ value of greater than 0.5 at all temperatures in the range of about −20° C. to about 100° C.

26. The adhesive composition of claim 1 wherein said composition has a composite midblock glass transition temperature of about 258 Kelvin to about 288 Kelvin.

27. The adhesive composition of claim 26 wherein said composition has a composite midblock glass transition temperature of about 263 Kelvin to about 283 Kelvin.

28. The adhesive composition of claim 26 wherein said composition has a composite midblock glass transition temperature of about 268 Kelvin to about 282 Kelvin.

29. The adhesive composition of claim 1 wherein said composition has a loop tack adhesion value to high density polyethylene greater than about 0.5 psi at 35° F.

30. The adhesive composition of claim 1 wherein said composition has a loop tack adhesion value to high density polyethylene greater than about 2.5 psi at 70° F.

31. The adhesive composition of claim 1 wherein said composition has a loop tack adhesion value to corrugated paperboard greater than about 0.3 psi at 35° F.

32. The adhesive composition of claim 1 wherein said composition has a loop tack adhesion value to corrugated paperboard greater than about 1.5 psi at 70° F.

33. A pressure-sensitive adhesive composition comprising:

a) about 10 to about 40 wt. % of a styrene-isoprene block copolymer having about 5 to about 80% by weight styrene-isoprene diblock component having a styrene content of from about 14% to about 20% by weight;

b) about 5 to about 30 wt. % of a styrene-butadiene block copolymer having from about 20 to about 35 wt. % bound styrene and about 15 to about 20 wt. % block styrene;

c) about 30 to about 65 wt. % of an aromatically modified tackifying resin having between about 6 to about 35% aromatic content and a softening point above about 85° C.; and

d) about 8 to about 30 wt. % of a plasticizing oil,

wherein said composition expresses a single glass transition temperature and has a tangent δ value of greater than about 0.5 for all temperatures in the range of about −20° C. to about 100° C.

34. The adhesive composition according to claim 33 wherein said styrene-isoprene block copolymer comprises about 13 to about 27 wt. % of said composition.

35. The adhesive composition according to claim 33 wherein said styrene-isoprene block copolymer comprises about 14 to about 22 wt. % of said composition.

36. The adhesive composition according to claim 33 wherein said styrene-butadiene block copolymer comprises about 8 to about 25 wt. %of said composition.

37. The adhesive composition according to claim 33 wherein said styrene-butadiene block copolymer comprises about 10 to about 18 wt. % of said composition.

38. The adhesive composition according to claim 33 wherein said aromatically modified tackifying resin comprises about 40 to about 52 wt. % of said composition.

39. The adhesive composition according to claim 33 wherein said aromatically modified tackifying resin comprises about 45 to about 52 wt. % of said composition.

40. The adhesive composition according to claim 33 wherein said composition has a composite midblock glass transition temperature of about 258 Kelvin to about 288 Kelvin.

41. The adhesive composition according to claim 40 wherein said composition has a composite midblock glass transition temperature of about 263 Kelvin to about 283 Kelvin.

42. The adhesive composition according to claim 40 wherein said composition has a composite midblock glass transition temperature of about 268 Kelvin to about 282 Kelvin.

43. The adhesive composition according to claim 33 further comprising about 0.2 to about 2.0 wt. % of an antioxidant.

44. A pressure-sensitive adhesive construction comprising:

a) a face stock; and

b) a pressure-sensitive adhesive layer coated on at least one surface of said face stock, said pressure-sensitive adhesive comprising:

i) about 10 to about 40 wt. % of a styrene-isoprene block copolymer having a styrene content of from about 14% to about 20% by weight;

ii) about 5 to about 30 wt. % of a styrene-butadiene block copolymer;

iii) about 30 to about 65 wt. % of an aromatically modified tackifying resin; and,

iv) about 8 to about 30 wt. % of a plasticizing oil.

45. The pressure-sensitive adhesive construction of claim 44 further comprising a release layer in contact with said pressure-sensitive adhesive layer.

46. The pressure-sensitive adhesive construction of claim 44 wherein said styrene-isoprene block copolymer comprises about 40 to about 60 wt. % by weight styrene-isoprene diblock component.

47. The pressure-sensitive adhesive construction of claim 44 wherein said aromatically modified tackifying resin has a softening point of greater than about 85° C.

48. The pressure-sensitive adhesive construction of claim 44 wherein said aromatically modified tackifying resin has a softening point of greater than about 90° C.

49. The pressure-sensitive adhesive construction of claim 44 wherein said aromatically modified tackifying resin has between from about 6% to about 35% by weight aromatic content.

50. The pressure-sensitive adhesive construction of claim 44 wherein said pressure-sensitive adhesive comprises:

i) about 10 to about 40 wt. % of a styrene-isoprene block copolymer having about 5 to about 80% by weight styrene-isoprene diblock component;

ii) about 5 to about 30 wt. % of a styrene-butadiene block copolymer having from about 20 to about 35 wt. % bound styrene and about 15 to about 20 wt. % block styrene;

iii) about 30 to about 65 wt. % of an aromatically modified tackifying resin having between about 6 to about 35% aromatic content and a softening point above about 85° C.;

iv) about 8 to about 30 wt. % of a plasticizing oil, and

v) about 0.2 to about 2.0 wt. % of an antioxidant,

wherein said pressure-sensitive adhesive expresses a single glass transition temperature and has a tangent δ value of greater than about 0.5 for all temperatures in the range of about −20° C. to about 100° C.

51. The pressure-sensitive adhesive construction of claim 50 further comprising a release layer in contact with said pressure-sensitive adhesive layer.

52. The pressure-sensitive adhesive construction of claim 50 wherein said styrene-isoprene block copolymer comprises about 40 to about 60% by weight styrene-isoprene diblock component.

53. The pressure-sensitive adhesive construction of claim 50 wherein said styrene-isoprene block copolymer comprises about 50 to about 58% by weight styrene-isoprene diblock component.

54. The pressure-sensitive adhesive construction of claim 50 wherein said aromatically modified tackifying resin has a softening point of greater than about 85° C.

55. The pressure-sensitive adhesive construction of claim 50 wherein said aromatically modified tackifying resin has a softening point of greater than about 90° C.

Assignments (10)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (PREVIOUSLY RECORDED DECEMBER 2, 2015, REEL/FRAME 037189/0971) Recorded Dec 2, 2016
From: BANK OF AMERICA, N.A., AS AGENT
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 040797/0327 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (RECORDED 11/25/14 AT REEL/FRAME 034471/0063) Recorded Dec 3, 2015
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 037199/0951 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 034496/0740 Recorded Dec 3, 2015
From: EVERGREEN HOLDINGS I, LLC, AS COLLATERAL AGENT
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 037199/0963 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 2, 2015
From: MORGAN ADHESIVES COMPANY, LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 037189/0971 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ENTITY CONVERSION FROM OHIO TO DELAWARE LLC PREVIOUSLY RECORDED AT REEL: 034323 FRAME: 0565. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Apr 18, 2015
From: MORGAN ADHESIVES COMPANY, LLC
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 035454/0437 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Nov 29, 2014
From: MORGAN ADHESIVES COMPANY, LLC
To: EVERGREEN HOLDINGS I, LLC, AS COLLATERAL AGENT
Reel/Frame 034496/0740 →
SECURITY AGREEMENT Recorded Nov 25, 2014
From: MORGAN ADHESIVES COMPANY
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 034471/0063 →
ENTITY CONVERSION FROM DELAWARE TO OHIO LLC Recorded Nov 21, 2014
From: MORGAN ADHESIVES COMPANY, LLC
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 034323/0565 →
CHANGE OF NAME Recorded Nov 20, 2014
From: MORGAN ADHESIVES COMPANY
To: MORGAN ADHESIVES COMPANY, LLC
Reel/Frame 034392/0928 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2004
From: MOELLER, SCOTT ALLEN; MCMASTER, GARY A.; SMITH, TIMOTHY
To: MORGAN ADHESIVES COMPANY
Reel/Frame 015203/0413 →