IP Library Granted Patent US 7,326,480
Granted Patent B2
US 7,326,480 · App. 10/830,929 · Granted Feb 5, 2008

Fuel cell power system and method of controlling a fuel cell power system

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Quick Facts
Patent No.
US 7,326,480
App. No.
10/830,929
Granted
Feb 5, 2008
Kind
B2
Abstract

A fuel cell power system includes a fuel cell which has an optimal voltage; an energy storage device having a nominal voltage substantially similar to the optimal voltage of the fuel cell; and an electrical switch that, in operation, selectively electrically couples the fuel cell and the energy storage device to charge the energy storage device. A method includes providing a fuel cell having a nominal voltage; providing an energy storage device having a nominal voltage which is substantially similar to the nominal voltage of the fuel cell and electrically coupling the energy storage device to a load; and selectively electrically coupling the fuel cell to the energy storage device to substantially maintain the energy storage device above a predetermined voltage threshold.

Claims (41)

1. A fuel cell power system comprising:

a fuel cell which has an optimal voltage;

an energy storage device having a nominal voltage substantially similar to the optimal voltage of the fuel cell; and

an electrical switch that, in operation, selectively electrically couples the fuel cell to the energy storage device to charge the energy storage device.

2. A fuel cell power system as claimed in claim 1 , and further comprising a plurality of additional fuel cells respectively having optimal voltages substantially similar to the optimal voltage of the first mentioned fuel cell.

3. A fuel cell power system as claimed in claim 1 , wherein the fuel cell comprises multiple fuel cell subracks which selectively support respective fuel cell modules, and wherein the respective fuel cell modules can be operatively removed from the individual subracks while the subracks remain operational.

4. A fuel cell power system as claimed in claim 1 , wherein the electrical switch selectively electrically couples the fuel cell to the electrical charge storage device without any intermediate power conditioning or power conversion.

5. A fuel cell power system comprising:

a plurality of fuel cells, the fuel cells respectively having substantially similar nominal voltages;

an energy storage device having a nominal voltage substantially similar to that of each of the fuel cells; and

electrical switching circuitry electrically coupled to the fuel cells and the energy storage device, and wherein the electrical switching circuitry is configured to electrically couple a selectable number of the fuel cells to the charge storage device to maintain the voltage of the charge storage device above a predetermined voltage.

6. A fuel cell power system as claimed in claim 5 , wherein the fuel cells are defined by fuel cell stacks.

7. A fuel cell power system as claimed in claim 5 , wherein the fuel cells are independently operable.

8. A fuel cell power system as claimed in claim 5 , wherein the fuel cells are constructed and arranged so as to be able to be removed and replaced while the fuel cell power system is in operation.

9. A fuel cell power system comprising:

a fuel cell which has a nominal operating voltage;

an energy storage device having a nominal voltage substantially similar to the nominal operating voltage of the fuel cell;

an electrical switch selectively coupling the fuel cell to the energy storage device; and

a controller coupled in voltage sensing relation relative to the fuel cell and the energy storage device, and further coupled in controlling relation relative to the electrical switch, the controller selectively controlling the switch to selectively electrically couple the fuel cell to the energy storage device to maintain the voltage of the energy storage device above a predetermined threshold.

10. A fuel cell power system as claimed in claim 9 , wherein the energy storage device comprises a plurality of batteries.

11. A fuel cell power system as claimed in claim 9 , wherein the energy storage device comprises a capacitor.

12. A fuel cell power system as claimed in claim 9 , wherein the energy storage device comprises a battery and a capacitor.

13. A fuel cell power system as claimed in claim 9 , wherein the controller electrically couples the fuel cell to the energy storage device without any intermediate power conditioning or power conversion.

14. A method comprising:

providing a fuel cell having a nominal voltage;

providing an energy storage device having a nominal voltage which is substantially similar to the nominal voltage of the fuel cell and electrically coupling the energy storage device to a load; and

selectively electrically coupling the fuel cell to the energy storage device to substantially maintain the energy storage device above a predetermined voltage threshold.

15. A method according to claim 14 , and wherein providing a fuel cell comprises electrically coupling a plurality of selectively removable fuel cell subracks together.

16. A method according to claim 14 , and further comprising:

providing a controller coupled in voltage sensing relation relative to the fuel cell and to the energy storage device;

monitoring the voltage of the energy storage device and the voltage of the fuel cell; and

controlling the electrical coupling of the fuel cell to the energy storage device with the controller responsive to the monitoring.

17. A method according to claim 16 , and further comprising:

providing a power conditioning device and electrically coupling the power conditioning device to both the energy storage device and the load.

18. A method according to claim 17 , and further comprising:

electrically coupling a sensor to the energy storage device to sense the voltage of the energy storage device and the voltage of the fuel cell, and electrically coupling the sensor to the controller.

19. A method according to claim 18 , and wherein providing a fuel cell comprises:

providing multiple independently operable fuel cells, and wherein the independently operable fuel cells may become inoperable without causing the remaining fuel cells to be rendered inoperable.

20. A method according to claim 14 , and wherein providing a fuel cell comprises:

providing a subrack for releasably supporting a plurality of ion exchange membrane fuel cell modules; and

providing a DC bus which releasably electrically couples with the ion exchange membrane fuel cell modules and electrically coupling the DC bus to the energy storage device.

Assignments (13)
SECURITY INTEREST Recorded Apr 1, 2019
From: PLUG POWER INC.; EMERGING POWER INC.; EMERGENT POWER INC.
To: GENERATE LENDING, LLC
Reel/Frame 048751/0396 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2019
From: NY GREEN BANK, A DIVISION OF THE NEW YORK STATE ENERGY RESEARCH AND DEVELOPMENT AUTHORITY
To: PLUG POWER INC; EMERGING POWER INC.; EMERGENT POWER INC.
Reel/Frame 048751/0844 →
SECURITY INTEREST Recorded Dec 28, 2016
From: EMERGENT POWER INC.
To: NY GREEN BANK
Reel/Frame 040780/0903 →
RELEASE OF SECURITY INTEREST Recorded Dec 22, 2016
From: HERCULES CAPITAL, INC., AS AGENT
To: PLUG POWER INC.; EMERGING POWER INC.; EMERGENT POWER INC.
Reel/Frame 041180/0709 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 10, 2016
From: EMERGENT POWER INC.
To: HERCULES CAPITAL, INC.
Reel/Frame 039646/0026 →
RELEASE OF SECURITY INTEREST Recorded Jun 27, 2016
From: GENERATE LENDING, LLC
To: EMERGENT POWER INC.
Reel/Frame 039019/0783 →
SECURITY INTEREST Recorded Apr 19, 2016
From: EMERGENT POWER INC.
To: GENERATE LENDING, LLC
Reel/Frame 038312/0046 →
RELEASE OF SECURITY INTEREST Recorded Mar 31, 2016
From: COMERICA BANK
To: RELION INC.
Reel/Frame 038152/0091 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2014
From: RELION, INC.
To: EMERGENT POWER INC.
Reel/Frame 032642/0143 →
RELEASE OF SECURITY INTEREST Recorded Apr 4, 2014
From: CUMMINS INC.
To: RELION,INC.
Reel/Frame 032602/0854 →
SECURITY AGREEMENT Recorded Dec 13, 2013
From: RELION, INC.
To: CUMMINS, INC.
Reel/Frame 031814/0900 →
SECURITY AGREEMENT Recorded Aug 19, 2010
From: RELION, INC.
To: COMERICA BANK, A TEXAS BANKING ASSOCIATION
Reel/Frame 024850/0718 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2004
From: FUGLEVAND, WILLIAM A.
To: RELION, INC.
Reel/Frame 015266/0201 →