Web printing press and method for controlling print-to-cut and/or circumferential register
View Patent ↗A method for controlling a print-to-cut register in a shaftless web printing press having a first print unit having a first plate cylinder and first blanket cylinder for printing a web, at least one independent drive for the first print unit, and a folder having a cross cutter for cutting the web. The method includes printing the web using the first plate cylinder and first blanket cylinder so as to form at least one printed section of the web; sensing the print-to-cut register of the at least one printed section; and controlling the print-to-cut register of the first plate cylinder during printing via the first drive as a function of the sensing. The controlling includes pulling the first plate cylinder off impression and phasing the first plate cylinder with respect to the cross cutter using the independent drive. A method for controlling circumferential register and a printing press is also disclosed.
1. A method for controlling a print-to-cut register in a shaftless web printing press having a first print unit having a first plate cylinder and first blanket cylinder for printing a web, at least one independent drive for the first print unit, and a folder having a cross cutter for cutting the web, the method comprising the steps of:
printing the web using the first plate cylinder and first blanket cylinder so as to form at least one printed section of the web;
sensing the print-to-cut register of the at least one printed section; and
controlling the print-to-cut register of the first plate cylinder during printing via the independent drive as a function of the sensing, the controlling including pulling the first plate cylinder off impression and phasing the first plate cylinder with respect to the cross cutter using the independent drive.
2. The method as recited in claim 1 wherein the pulling of the plate cylinder off impression occurs when the print-to-cut register has a deviation exceeding a certain amount.
3. The method as recited in claim 2 wherein below the certain amount, the web remains in printing contact with the plate cylinder and the independent drive is phased with respect to the cross cutter.
4. The method as recited in claim 2 wherein the certain amount is set so that a time for a phasing adjustment off impression is less than the time for a phasing adjustment on impression.
5. The method as recited in claim 2 wherein the certain amount is predetermined as a function of known characteristics of a take-off mechanisms and the independent drive.
6. The method as recited in claim 2 wherein the phasing adjust the deviation.
7. The method as recited in claim 1 further comprising controlling additional plate cylinders printing the same web to adjust the print-to-cut register.
8. The method as recited in claim 1 further comprising setting a position of the first plate cylinder prior to printing.
9. The method as recited in claim 1 wherein the printed section is a registration mark.
10. A shaftless web printing press including:
a first print unit having a first plate cylinder and first blanket cylinder for printing a web;
a drive motor for the first print unit independent of a further print unit printing the web;
a cross cutter downstream of the first print unit for cutting the web;
a sensor for reading a section of the web printed by the first print unit; and
a controller receiving a first input from the sensor and for controlling the independent drive motor, the controller controlling the independent drive motor during printing to maintain a print-to-cut register by removing the first plate cylinder from printing contact with the web and phasing the first plate cylinder with respect to the cross cutter.