IP Library Granted Patent US 7,582,171
Granted Patent B2
US 7,582,171 · App. 10/841,124 · Granted Sep 1, 2009

High-strength, soft-magnetic iron-cobalt-vanadium alloy

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Quick Facts
Patent No.
US 7,582,171
App. No.
10/841,124
Granted
Sep 1, 2009
Kind
B2
Abstract

A high-strength, soft-magnetic iron-cobalt-vanadium alloy selection is proposed, consisting of 35.0≦Co≦55.0% by weight, 0.75≦V≦2.5% by weight, O≦Ta+2×Nb≦0.8% by weight, 0.3<Zr≦1.5% by weight, remainder Fe and melting-related and/or incidental impurities. This zirconium-containing alloy selection has excellent mechanical properties, in particular a very high yield strength, high inductances and particularly low coercive forces. It is eminently suitable for use as a material for magnetic bearings used in the aircraft industry.

Claims (48)

1. A high-strength, soft-magnetic iron-cobalt-vanadium alloy, consisting of:

35≦Co≦55% by weight,

0.75≦V≦2.5% by weight,

0≦(Ta+2×Nb)≦1% by weight,

0.5<Zr≦1% by weight,

Ni≦5% by weight,

remainder Fe and melting-related and/or incidental impurities.

2. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the zirconium content is 0.6≦Zr≦0.8% by weight.

3. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , in the form of a magnetic bearing.

4. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , in the form of a rotor.

5. A high strength, soft-magnetic iron-cobalt-vanadium alloy, consisting of:

45≦Co≦50% by weight,

1≦V≦2% by weight,

0.04≦(Ta+2×Nb)≦0.8% by weight,

0.5≦Zr≦1% by weight,

Ni≦1% by weight,

remainder Fe and melting-related and/or incidental impurities.

6. The high strength, soft-magnetic iron-cobalt-vanadium alloy of claim 5 , wherein the content of melting-related and/or incidental metallic impurities is:

Cu≦0.2, Cr≦0.3, Mo≦0.3,

Si≦0.5, Mu≦0.3, and Al≦0.3.

7. A high strength, soft-magnetic iron-cobalt-vanadium alloy, consisting of:

48≦Co≦50% by weight,

1.5≦V≦2% by weight,

0.04≦(Ta+2×Nb)≦0.5% by weight,

0.6≦Zr≦0.8% by weight,

Ni≦0.5% by weight,

remainder Fe and melting-related and/or incidental impurities.

8. The high strength, soft-magnetic iron-cobalt-vanadium alloy of claim 7 , wherein the content of melting-related and/or incidental metallic impurities is:

Cu≦0.1, Cr≦0.2, Mo≦0.2,

Si≦0.2, Mu≦0.2 and Al≦0.2.

9. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the cobalt content is between 45≦Co≦50% by weight.

10. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the cobalt content is between 48≦Co≦50% by weight.

11. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the vanadium content is between 1≦V≦2% by weight.

12. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the vanadium content is between 1.5≦V≦2% by weight.

13. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the niobium and/or tantalum content is between 0.04≦(Ta+2×Nb)≦0.8% by weight.

14. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the niobium and/or tantalum content is between 0.04≦(Ta+2×Nb)≦0.5% by weight.

15. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , in which the niobium and/or tantalum content is between 0.04≦(Ta+2×Nb)≦0.3% by weight.

16. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the nickel content is Ni≦1% by weight.

17. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the nickel content is Ni≦0.5% by weight.

18. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental metallic impurities is

Cu≦0.2Cr≦0.3, Mo≦0.3, Si≦0.5, Mn≦0.3 and Al≦0.3.

19. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental metallic impurities is

Cu≦0.1Cr≦0.2, Mo≦0.2, Si≦0.2, Mn≦0.2 and Al≦0.2.

20. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental metallic impurities is

Cu≦0.06, Cr≦0.1, Mo≦0.1, Si≦0.1 and Mn≦0.1.

21. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental nonmetallic impurities is P≦0.01, S≦0.02, N≦0.005, O≦0.05 and C≦0.05.

22. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental nonmetallic impurities is P≦0.005, S≦0.01, N≦0.002, O≦0.02 and C≦0.02.

23. The high-strength, soft-magnetic iron-cobalt-vanadium alloy as claimed in claim 1 , wherein the content of melting-related and/or incidental nonmetallic impurities is S≦0.005, N≦0.001, O≦0.01 and C≦0.01.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (FIRST LIEN) AT REEL/FRAME 045539/0233 Recorded Oct 6, 2023
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: VACUUMSCHMELZE GMBH & CO. KG
Reel/Frame 065168/0001 →
SECURITY INTEREST Recorded Mar 8, 2018
From: VACUUMSCHMELZE GMBH & CO. KG
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 045539/0233 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2004
From: GERSTER, JOACHIM; TENBRINK, JOHANNES
To: VACUUMSCHMELZE GMBH & CO. KG
Reel/Frame 015354/0354 →