On press developable imageable element
View Patent ↗Co-polymers that contain siloxane groups, imageable elements that comprise the co-polymers, and methods for forming images by imaging and developing the imageable elements are disclosed. The imageable elements are useful as lithographic printing plate precursors that can be developed with water or with fountain solution.
1. A co-polymer comprising x wt % of A 1 units, based on the weight of the co-polymer, y wt % of A 2 units, based on the weight of the co-polymer, and z wt % of C units, based on the weight of the co-polymer, in which:
x is about 30 wt % to about 98 wt %, y is about 1 wt % to 50 wt %; z is about 1 wt % to about 50 wt %, and x+y+z is 100%;
(i) A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, —[—(CH—CO—Y—CO—CH)—]—, and mixtures thereof;
(ii) A 2 is —[CH 2 —C(R 1 )(CO 2 B n T)]—; and
(iii) C is —[CH 2 —C(R 1 )(W—R 5 )]—
each R 1 is independently hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, cyano, or a mixture thereof;
R 2 is hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, alkoxy of one to four carbon atoms, acyl of one to five carbon atoms, acyloxy of one to five carbon atoms, allyl, or a mixture thereof;
Y is —O— or —N(R 7 )—, in which R 7 is phenyl, substituted phenyl, alkyl of one to six carbon atoms, benzyl, or a mixture thereof;
R 3 is hydrogen, alkyl of one to six carbon atoms, alkoxyalkyl of one to six carbon atoms, phenyl, or a mixture thereof;
B is —(CH 2 —CH(R 4 )—O)—, —(CH 2 —C(R 4 )(OH))—, or a mixture thereof, in which each R 4 is independently hydrogen, alkyl of one to six carbon atoms, or a mixture thereof;
n is about 5 to about 400;
T is hydrogen, alkyl of one to eight carbon atoms, phenyl, or a mixture thereof;
W is a carbon-silicon single bond, a phenylene group, a —(CH 2 ) n″ — group in which n″ is 2 to 6, or a mixture of these linking groups;
R 5 is —Si(OR 6 ) 3 , an octa-substituted pentacyclooctasiloxane of the structure:
or a mixture thereof; and
each R 6 is independently phenyl, or alkyl of one to six carbon atoms.
2. The co-polymer of claim 1 in which:
A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, and mixtures thereof;
R 1 is hydrogen or methyl;
R 2 is phenyl or cyano; and
R 3 is hydrogen or methyl.
3. The co-polymer of claim 1 in which:
R 1 is hydrogen or methyl;
B is —(CH 2 —CH(R 4 )—O)—;
each R 4 is independently hydrogen or methyl; and
n is about 10 to about 100.
4. The co-polymer of claim 1 in which:
W is a carbon-silicon single bond a phenylene group, or a mixture thereof.
5. The co-polymer of claim 1 in which:
A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 1 )]—, and mixtures thereof;
R 1 is hydrogen or methyl;
R 2 is phenyl or cyano;
R 3 is hydrogen or methyl;
B is —(CH 2 —CH(R 4 )—O)—;
each R 4 is independently hydrogen or methyl;
n is about 10 to about 100;
R 5 is —Si(OR 6 ) 3 ; and
R 6 is methyl.
6. The co-polymer of claim 5 in which x is about 60 wt % to about 98 wt %; y is about 2 wt % to about 30 wt %; and z is about 1 wt % to about 50 wt %.
7. The co-polymer of claim 6 in which R 3 is methyl; and R 4 is hydrogen.
8. An imageable element comprising an imageable layer on a substrate, in which the imageable layer comprises an IR absorbing dye and a co-polymer comprising x wt % of A 1 units, based on the weight of the co-polymer, y wt % of A 2 units, based on the weight of the co-polymer, and z wt % of C units, based on the weight of the co-polymer, in which:
x is about 30 wt % to about 98 wt %, y is about 1 wt % to 50 wt %; z is about 1 wt % to about 50 wt %, and x+y+z is 100%;
(i) A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, —[—(CH—CO—Y—CO—CH)—]—, and mixtures thereof;
(ii) A 2 is —[CH 2 —C(R 1 )(CO 2 B n T)]—; and
(iii) C is —[CH 2 —C(R 1 )(W—R 5 )]—
each R 1 is independently hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, cyano, or a mixture thereof;
R 2 is hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, alkoxy of one to four carbon atoms, acyl of one to five carbon atoms, acyloxy of one to five carbon atoms, allyl, or a mixture thereof;
Y is —O— or —N(R 7 )—, in which R 7 is phenyl, substituted phenyl, alkyl of one to six carbon atoms, benzyl, or a mixture thereof;
R 3 is hydrogen, alkyl of one to six carbon atoms, alkoxy alkyl of one to six carbon atoms, phenyl, or a mixture thereof;
B is —(CH 2 —CH(R 4 )—O)—, and —(CH 2 —C(R 4 )(OH))—, or a mixture thereof, in which each R 4 is independently hydrogen, alkyl of one to six carbon atoms, or a mixture thereof;
n is about 5 to about 400;
T is hydrogen, alkyl of one to eight carbon atoms, phenyl, or a mixture thereof;
W is a bivalent linking group, a combination of bivalent linking groups, or a mixture of bivalent linking groups;
R 5 is —Si(OR 6 ) 3 , an octa-substituted pentacyclooctasiloxane of the structure:
or a mixture thereof; and
each R 6 is independently phenyl, or alkyl of one to six carbon atoms.
9. The imageable element of claim 8 in which:
A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, and mixtures thereof;
R 1 is hydrogen or methyl;
R 2 is phenyl or cyano; and
R 3 is hydrogen or methyl.
B is —(CH 2 —CH(R 4 )—O)—;
each R 4 is independently hydrogen or methyl;
n is about 10 to about 100;
W is a carbon-silicon single bond, phenylene, —(CH 2 )) n″ —, or —CO 2 (CH 2 ) n″ —, in which n″ is 2 to 6;
R 5 is —Si(OR 6 ) 3 ; and
R 6 is methyl.
10. The imageable element of claim 9 in which x is about 60 wt % to about 98 wt %; y is about 2 wt % to about 30 wt %; and z is about 1 wt % to about 50 wt %; and in which W is —CO 2 (CH 2 ) n″ —, R 3 is methyl; and R 4 is hydrogen.
11. The imageable element of claim 10 in which the imageable layer consists essentially of the IR absorbing dye and the co-polymer.
12. The imageable element of claim 10 in which the imageable layer comprises the IR absorbing dye, the co-polymer, and a co-binder.
13. The imageable element of claim 10 in which the imageable layer comprises the IR absorbing dye, the co-polymer, a free radical polymerizable monomer, and an initiator system.
14. A method for forming an image, the method comprising the steps of:
a) thermally imaging an imageable element comprising an imageable layer on a substrate and forming an imaged imageable element comprising imaged and unimaged regions in the imageable layer;
b) developing the imaged imageable element with a developer and removing the unimaged regions and forming the image,
in which:
the imageable layer comprises a photothermal conversion material and a co-polymer comprising x wt % of A 1 units, based on the weight of the co-polymer, y wt % of A 2 units, based on the weight of the co-polymer, and z wt % of C units, based on the weight of the co-polymer, in which:
x is about 30 wt % to about 98 wt %, y is about 1 wt % to 50 wt %; z is about 1 wt % to about 50 wt %, and x+y+z is 100%;
(i) A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, —[—(CH—CO—Y—CO—CH)—]—, and mixtures thereof;
(ii) A 2 is —[CH 2 —C(R 1 )(CO 2 B n T)]—; and
(iii) C is —[CH 2 —C(R 1 )(W—R 5 )]—
each R 1 is independently hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, cyano, or a mixture thereof;
R 2 is hydrogen, alkyl of one to six carbon atoms, phenyl, substituted phenyl, halogen, alkoxy of one to four carbon atoms, acyl of one to five carbon atoms, acyloxy of one to five carbon atoms, allyl, or a mixture thereof;
Y is —O— or —N(R 7 )—, in which R 7 is phenyl, substituted phenyl, alkyl of one to six carbon atoms, benzyl, or a mixture thereof;
R 3 is hydrogen, alkyl of one to six carbon atoms, alkoxyalkyl of one to six carbon atoms, phenyl, or a mixture thereof;
B is —(CH 2 —CH(R 4 )—O)—, and —(CH 2 —C(R 4 )(OH))—, or a mixture thereof, in which each R 4 is independently hydrogen, alkyl of one to six carbon atoms, or a mixture thereof;
n is about 5 to about 400;
T is hydrogen, alkyl of one to eight carbon atoms, phenyl, or a mixture thereof;
W is a bivalent linking group, a combination of bivalent linking groups, or a mixture of bivalent linking groups;
R 5 is —Si(OR 6 ) 3 , an octa-substituted pentacyclooctasiloxane of the structure:
or a mixture thereof; and
each R 6 is independently phenyl, or alkyl of one to six carbon atoms.
15. The method of claim 14 in which imaging is carried out with infrared radiation.
16. The method of claim 15 in which:
A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, and mixtures thereof;
R 1 is hydrogen or methyl;
R 2 is phenyl or cyano; and
R 3 is hydrogen or methyl.
B is —(CH 2 —CH(R 4 )—O)—;
each R 4 is independently hydrogen or methyl;
n is about 10 to about 100;
W is a carbon-silicon single bond, phenylene, —(CH 2 ) n″ —, or —CO 2 (CH 2 ) n″ —, in which n″ is 2 to 6;
R 5 is —Si(OR 6 ) 3 ; and
R 6 is methyl.
17. The method of claim 16 in which x is about 60 wt % to about 98 wt %; y is about 2 wt % to about 30 wt %; and z is about 1 wt % to about 50 wt %; and in which W is —CO 2 (CH 2 ) n″ —, R 3 is methyl; and R 4 is hydrogen.
18. The method of claim 16 in which the developer is water or a fountain solution.
19. The method of claim 18 in which step a) and step b) are both carried out on press.
20. The method of claim 18 in which the imageable layer consists essentially of the photothermal conversion material and the co-polymer.
21. The method of claim 18 in which the imageable layer comprises the photothermal conversion material, the co-polymer, and a co-binder.
22. The method of claim 18 in which the imageable layer comprises the photothermal conversion material, the co-polymer, a free radical polymerizable monomer, and an initiator system.
23. The method of claim 15 in which the developer is a fountain solution and step b) is carried out on press.
24. The method of claim 23 in which:
A 1 is selected from —[CH 2 —C(R 1 )R 2 ]—, —[CH 2 —CR 1 (CO 2 R 3 )]—, and mixtures thereof;
R 1 is hydrogen or methyl;
R 2 is phenyl or cyano; and
R 3 is hydrogen or methyl.
B is —(CH 2 —CH(R 4 )—O)—;
each R 4 is independently hydrogen or methyl;
n is about 10 to about 100;
W is a carbon-silicon single bond, phenylene, —(CH 2 ) n″ —, or —CO 2 (CH 2 ) n″ —, in which n″ is 2 to 6;
R 5 is —Si(OR 6 ) 3 ; and
R 6 is methyl.
25. The method of claim 24 in which x is about 60 wt % to about 98 wt %; y is about 2 wt % to about 30 wt %; and z is about 1 wt % to about 50 wt %; and in which W is —CO 2 (CH 2 ) n″ —, R 3 is methyl; and R 4 is hydrogen.
26. The method of claim 25 in which the imageable layer comprises the photothermal conversion material, the co-polymer, and a co-binder.
27. The method of claim 25 in which the imageable layer comprises the photothermal conversion material, the co-polymer, a free radical polymerizable monomer, and an initiator system.