Method and an apparatus for cooling an arc lamp
View Patent ↗A method and an apparatus for cooling an arc lamp have been disclosed. In one embodiment, the arc lamp assembly includes an arc lamp, a first heat sink coupled to an anode of the arc lamp, and a thermally conductive ring surrounding a first part of the outer surface of a reflector body of the arc lamp to thermally couple the reflector body to the first heat sink. Other embodiments have been described and claimed.
1. An arc lamp assembly comprising:
an arc lamp having a ceramic body, an anode, and a cathode, the ceramic body having an inner reflector surface and an outer surface;
a first heat sink coupled to the anode of the arc lamp;
a thermally conductive non-ceramic ring, distinct from the ceramic body of the arc lamp, surrounding a first part of the outer surface of the ceramic body of the arc lamp to thermally couple the ceramic body to the first heat sink; and
a retainer ring coupled to the thermally conductive ring to hold the thermally conductive ring.
2. The arc lamp assembly of claim 1 , further comprising:
a second heat sink coupled to the cathode of the arc lamp.
3. The arc lamp assembly of claim 2 , further comprising a washer spring, wherein the thermally conductive ring has a first end, a second end, and an inner wall between the first end and the second end, the first end coupled to the washer spring, the second end coupled to the first heat sink, and the inner wall coupled to the first part of the outer surface of the body to allow heat from the reflector body to flow through the inner wall and the second end to the first heat sink.
4. The arc lamp assembly of claim 3 , further comprising an electrically insulative ring coupled between the washer spring and the second heat sink, having an inner surface and an outer surface.
5. The arc lamp assembly of claim 4 , wherein the inner surface of the electrically insulative ring is bonded to a second part of the outer surface of the body.
6. The arc lamp assembly of claim 5 , wherein the electrically insulative ring comprises glass silicon.
7. The arc lamp assembly of claim 4 , wherein the thermally conductive ring comprises copper.
8. The arc lamp assembly of claim 2 , further comprising a heat transfer pad coupled between the thermally conductive ring to the second heat sink.
9. The arc lamp assembly of claim 8 , wherein the thermally conductive ring is electrically insulative.
10. The arc lamp assembly of claim 9 , wherein the thermally conductive ring comprises aluminum nitride.
11. The arc lamp assembly of claim 1 , wherein the thermally conductive ring can sustain up to 1800° C.
12. A method to cool an arc lamp, the method comprising:
coupling an outer surface of a ceramic body of the arc lamp to a first heat sink using a thermally conductive non-ceramic ring to enable heat to flow from the ceramic body, through the thermally conductive non-ceramic ring, to the first heat sink, wherein the ceramic body is distinct from the thermally conductive non-ceramic ring, the ceramic body comprises an inner reflector surface and the outer surface, the inner reflector surface defining a cavity housing an anode and a cathode of the arc lamp, and the first heat sink is coupled to the anode; and
holding the thermally conductive non-ceramic ring in position using a retainer ring.
13. The method of claim 12 , further comprising coupling a first set of one or more heat transfer pads between the body and the thermally conductive ring.
14. The method of claim 13 , further comprising coupling a second set of one or more heat transfer pads between the first heat sink and the thermally conductive ring.
15. The method of claim 14 , wherein the thermally conductive ring is thermally coupled to a second heat sink, wherein the second heat sink is coupled to the cathode of the arc lamp.
16. The method of claim 15 , further comprising interfacing the thermally conductive ring to the second heat sink using a heat transfer pad.
17. The method of claim 15 , wherein the thermally conductive ring is electrically insulative.
18. The method of claim 15 , wherein the thermally conductive ring comprises aluminum nitride.
19. The method of claim 12 , further comprising pre-loading the thermally conductive ring using a washer spring.
20. The method of claim 19 , further comprising coupling an electrically insulative ring between the washer spring and a second heat sink, wherein the second heat sink is coupled to the cathode of the arc lamp, the electrically insulative ring having an inner surface and an outer surface.
21. The method of claim 20 , wherein coupling the electrically insulative ring includes bonding the inner surface of the electrically insulative ring to the outer surface of the body.
22. The method of claim 12 , wherein the thermally conductive ring can sustain up to 1800° C.