IP Library Granted Patent US 7,666,550
Granted Patent B2
US 7,666,550 · App. 10/853,439 · Granted Feb 23, 2010

Lithium ion battery with oxidized polymer binder

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Quick Facts
Patent No.
US 7,666,550
App. No.
10/853,439
Granted
Feb 23, 2010
Kind
B2
Abstract

An electrode precursor sheet in which the active electrode material is bound by a polymer binder that includes an oxidized polymer or a blend of a first polymer with an oxidized polymer additive. The oxidized polymer advantageously has a minimum oxygen content of 1 atom % and may be an oxidized form of the first polymer.

Claims (44)

1. An electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

an active material; and

a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer, wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

2. An electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

an active material; and

a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer, wherein the first polymer is a polyvinylidene difluoride-hexafluoropropylene copolymer and the oxidized polymer is an oxidized polyvinylidene difluoride.

3. An electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

an active material; and

a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer wherein the oxidized polymer comprises a polymer backbone modified with at least one functional group selected from the group consisting of carboxylic groups and hydroxyl groups and wherein the polymer backbone is polyvinylidene difluoride.

4. An electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

an active material; and

a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer wherein the active material is present in an amount of 50-80 wt. %; and the polymeric binder is present in an amount of 6-14 wt. %, the precursor sheet further comprising:

up to 23 wt. % plasticizer; and

up to 13 wt. % conductive carbon black.

5. The precursor sheet of claim 4 wherein the active material is a transition metal chalcogenide present in an amount of 65-76 wt. %.

6. The precursor sheet of claim 4 wherein the oxidized polymer is an oxidized form of the first polymer.

7. The precursor sheet of claim 4 wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

8. The precursor sheet of claim 4 wherein the first polymer is a polyvinylidene difluoride-hexafluoropropylene copolymer and the oxidized polymer is an oxidized polyvinylidene difluoride.

9. The precursor sheet of claim 4 wherein the oxidized polymer has a minimum oxygen content of 1 atom %.

10. The precursor sheet of claim 4 wherein the oxidized polymer comprises a polymer backbone modified with at least one functional group selected from the group consisting of carboxylic groups and hydroxyl groups.

11. The precursor sheet of claim 10 wherein the polymer backbone is polyvinylidene difluoride.

12. The precursor sheet of claim 4 wherein the polymeric binder comprises 75-90 wt. % of the first polymer and 10-25 wt. % of the oxidized polymer.

13. A positive electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

50-80 wt. % of a transition metal chalcogenide active material;

6-14 wt. % of a polymeric binder comprising 75-90 wt. % of a first polymer and 10-25 wt. % of an oxidized polymer;

up to 23 wt. % plasticizer; and

up to 13 wt. % conductive carbon black.

14. The precursor sheet of claim 13 wherein the active material is a lithiated transition metal oxide present in an amount of 65-76 wt. %.

15. The precursor sheet of claim 13 wherein the oxidized polymer is an oxidized form of the first polymer.

16. The precursor sheet of claim 13 wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

17. The precursor sheet of claim 13 wherein the first polymer is a polyvinylidene difluoride-hexafluoropropylene copolymer and the oxidized polymer is an oxidized polyvinylidene difluoride.

18. The precursor sheet of claim 13 wherein the oxidized polymer has a minimum oxygen content of 1 atom %.

19. The precursor sheet of claim 13 wherein the oxidized polymer comprises a polymer backbone modified with at least one functional group selected from the group consisting of carboxylic groups and hydroxyl groups.

20. The precursor sheet of claim 19 wherein the polymer backbone is polyvinylidene difluoride.

21. The precursor sheet of claim 13 wherein the polymeric binder is present in an amount of 8-12 wt. %.

22. A lithium ion battery cell comprising a negative electrode, a positive electrode and a separator therebetween, wherein the at least one of the positive electrode and the negative electrode comprises an active material bound by a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

23. A lithium ion battery cell comprising a negative electrode, a positive electrode and a separator therebetween, wherein the at least one of the positive electrode and the negative electrode comprises an active material bound by a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer wherein the first polymer is a polyvinylidene difluoride-hexafluoropropylene copolymer and the oxidized polymer is an oxidized polyvinylidene difluoride.

24. A lithium ion battery cell comprising a negative electrode, a positive electrode and a separator therebetween, wherein the at least one of the positive electrode and the negative electrode comprises an active material bound by a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer wherein the oxidized polymer comprises a polymer backbone modified with at least one functional group selected from the group consisting of carboxylic groups and hydroxyl groups and wherein the polymer backbone is polyvinylidene difluoride.

25. An electrode precursor sheet for a lithium-ion or lithium-ion polymer battery, comprising:

an active material;

a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer; and

wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

26. A lithium battery cell comprising a negative electrode, a positive electrode and a separator therebetween, wherein at least one of the positive electrode and the negative electrode comprise an active material bound by a polymeric binder comprising 0-95 wt. % of a first polymer and 5-100 wt. % of an oxidized polymer; and

wherein the first polymer is a copolymer of at least two monomers and the oxidized polymer is an oxidized polymeric form of at least one of the monomers of the copolymer.

Assignments (3)
PATENT SECURITY AGREEMENT Recorded Apr 5, 2012
From: ENER1, INC.; ENERDEL, INC.; ENERFUEL, INC.; NANOENER, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 027999/0516 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Apr 3, 2012
From: BZINFIN, S.A.
To: ENER1, INC.; ENERDEL, INC.; ENERFUEL, INC.; NANO ENER, INC.
Reel/Frame 027982/0854 →
SECURITY AGREEMENT Recorded Dec 13, 2011
From: ENERDEL, INC.; ENERFUEL, INC.; ENER1, INC.; NANOENER, INC.
To: BZINFIN S.A.
Reel/Frame 027370/0979 →