Current-perpendicular-to-plane magnetoresistive sensor with free layer stabilized by in-stack orthogonal magnetic coupling to an antiparallel pinned biasing layer

1. A magnetoresistive sensor capable of sensing external magnetic fields when a sense current is applied perpendicular to the planes of the layers in the sensor, the sensor comprising:

a substrate;

a free ferromagnetic layer having an in-plane magnetization direction oriented substantially in a first direction in the absence of an external magnetic field, said free layer magnetization direction being substantially free to rotate in the presence of an external magnetic field;

a pinned ferromagnetic layer having an in-plane magnetization direction oriented in a second direction substantially orthogonal to said first direction;

a first antiferromagnetic layer exchange-coupled to the pinned layer and preventing substantial rotation of the magnetization direction of the pinned layer in the presence of an external magnetic field in the range of interest;

a nonmagnetic spacer layer between the free and pinned layers;

an antiparallel-pinned ferromagnetic biasing layer magnetically-coupled to the free layer and having a net in-plane magnetization direction oriented substantially orthogonal to said first direction in the absence of an external magnetic field, the biasing layer comprising a first ferromagnetic film, a second ferromagnetic film and an antiferromagnetically-coupling spacer film between said first and second ferromagnetic films;

a second antiferromagnetic layer exchange-coupled with one of said first and second ferromagnetic films of the biasing layer for substantially preventing rotation of the net magnetization direction of the biasing layer in the presence of an external magnetic field in the range of interest; and

an electrically-conducting spacer layer between the biasing and free layers, the spacer layer between the biasing and free layers inducing substantial orthogonal magnetic coupling of the free layer to the biasing layer.

2. The sensor of claim 1 wherein the nonmagnetic spacer layer is electrically conducting.

3. The sensor of claim 1 wherein the sensor is a magnetic tunnel junction and wherein the nonmagnetic spacer layer is an electrically-insulating tunnel barrier.

4. The sensor of claim 1 wherein the pinned layer is located between the substrate and the free layer and the free layer is located between the pinned layer and the biasing layer.

5. The sensor of claim 1 wherein the pinned layer is an antiparallel-pinned layer.

6. The sensor of claim 1 wherein the sensor is a magnetoresistive read head for reading magnetically recorded data from tracks on a magnetic recording medium, wherein the substrate is a first shield formed of magnetically permeable material and having a substantially horizontal planar surface, wherein the free and pinned layers and nonmagnetic spacer layer have substantially vertical side walls defining a sensor trackwidth less than the width of the first shield, and wherein the biasing layer is on the substrate beneath the free layer and extends beyond the sensor trackwidth.

7. The sensor of claim 6 wherein the electrically-conducting spacer layer between the biasing and free layers is on the biasing layer and extends beyond the sensor trackwidth.

8. The sensor of claim 1 wherein the spacer layer between the biasing and free layers is an alloy comprising X and Mn, wherein X is selected from the group consisting of Pt, Ni, Fe, Ir, Pd and Rh.

9. The sensor of claim 8 wherein the spacer layer between the biasing and free layers is a PtMn alloy having a thickness less than approximately 100 Angstroms.

10. The sensor of claim 9 wherein the PtMn alloy comprises a PtMn alloy with Pt between approximately 25 and 75 atomic percent.

11. The sensor of claim 1 wherein the spacer layer between the biasing and free layers consists essentially of Cr or Mn.

12. The sensor of claim 1 wherein the spacer layer between the biasing and free layers consists essentially of a rare-earth transition-metal alloy selected from the group consisting of TbFe, ThCo, GdFe and GdCo.

13. The sensor of claim 1 wherein the spacer layer between the biasing and free layers consists essentially of a transition-metal alloy selected from the group consisting of Cu, Ru, Rh, Ir and Os.

14. A current-perpendicular-to-the-plane magnetoresistive read head for reading magnetically recorded data from tracks on a magnetic recording medium, the head comprising:

a first shield of magnetically permeable material and having a substantially horizontal planar surface;

a lower antiferromagnetic layer on the first shield;

an antiparallel-pinned ferromagnetic biasing layer having a net in-plane magnetization direction oriented in a fixed direction in the absence of a magnetic field from the medium, the biasing layer comprising a first ferromagnetic film, a second ferromagnetic film and an antiferromagnetically-coupling spacer film between said first and second ferromagnetic films, the first ferromagnetic film being located on and exchange-coupled with the lower antiferromagnetic layer and thereby substantially preventing rotation of the net magnetization direction of the biasing layer in the presence of a magnetic field from the medium;

an electrically-conducting magnetically-coupling layer on the biasing layer;

a free ferromagnetic layer on the magnetically-coupling layer and magnetically-coupled across the magnetically-coupling layer to the biasing layer, the free layer having an in-plane magnetization direction oriented approximately orthogonal to the fixed magnetization direction of the biasing layer in the absence of a magnetic field from the medium and substantially free to rotate in the presence of a magnetic field from the medium;

a nonmagnetic spacer layer on the free layer;

a pinned ferromagnetic layer having an in-plane magnetization direction parallel to the fixed magnetization direction of the biasing layer;

an upper antiferromagnetic layer exchange-coupled to the pinned layer and preventing substantial rotation of the magnetization direction of the pinned layer in the presence of a magnetic field from the medium; and

wherein the lower antiferromagnetic layer, biasing layer, magnetically-coupling layer, free layer, nonmagnetic spacer layer, pinned layer and upper antiferromagnetic layer have substantially common vertical side walls defining a sensor trackwidth less than the width of the first shield.

15. The head of claim 14 wherein the lower antiferromagnetic layer exchange-coupled to the first ferromagnetic film of the biasing layer is formed of a material selected from the group consisting of PtMn, NiMn, FeMn, IrMn, PdMn, PdPtMn and RhMn.

16. The head of claim 14 wherein the head is a spin-valve head and the nonmagnetic spacer layer is electrically-conducting.

17. The head of claim 14 wherein the head is a magnetic tunnel junction head and wherein the nonmagnetic spacer layer is a tunnel barrier.

18. The head of claim 14 wherein the magnetically-coupling layer is an alloy comprising X and Mn, wherein X is selected from the group consisting of Pt, Ni, Fe, Ir, Pd and Rh.

19. The head of claim 18 wherein the XMn alloy includes one or more elements selected from the group consisting of Cr, V, Pt, Pd and Ni.

20. The head of claim 19 wherein the magnetically-coupling layer is an alloy comprising Pt and Mn and having a thickness less than approximately 100 Angstroms.

21. The head of claim 20 wherein the PtMn alloy has a thickness between approximately 15 and 50 Angstroms.

22. The head of claim 20 wherein the PtMn comprises a PtMn alloy with Pt between approximately 25 and 75 atomic percent.

23. The head of claim 14 wherein the magnetically-coupling layer consists essentially of Cr or Mn.

24. The head of claim 14 wherein the magnetically-coupling layer comprises rare-earth transition-metal alloy selected from the group consisting of TbFe, ThCo, GdFe and GdCo.

25. The head of claim 14 wherein the magnetically-coupling layer consists essentially of a transition-metal alloy selected from the group consisting of Cu, Ru, Rh, Ir and Os.