Imageable element with solvent-resistant polymeric binder
View Patent ↗The present invention provides an imageable element including a lithographic substrate and an imageable layer disposed on the substrate. The imageable layer includes a radically polymerizable component, an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation, and a polymeric binder having a hydrophobic backbone and including both constitutional units having a pendant cyano group attached directly to the hydrophobic backbone, and constitutional units having a pendant group including a hydrophilic poly(alkylene oxide) segment. When the imageable element is imaged and developed, the resulting printing plate may exhibit improved on-press solvent resistance and longer press life.
1. An imageable element comprising:
a lithographic substrate; and
disposed on the substrate, an imageable layer including
a) a radically polymerizable component;
b) an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation; and
c) a polymeric binder having a hydrophobic backbone and including each of:
i) at least 50 weight % of constitutional units having a pendant cyano group attached directly to the hydrophobic backbone that are derived from (meth)acrylonitrile,
ii) constitutional units having a pendant group including a hydrophilic poly(alkylene oxide) segment that are derived from poly(ethylene glycol) alkyl ether (meth)acrylate, and
iii) constitutional units derived from one or more of styrene and substituted styrenic monomers.
2. The imageable element of claim 1 , wherein the polymeric binder is a polymer derived from acrylonitrile, styrene, and poly(ethylene glycol) methyl ether methacrylate.
3. The imageable element of claim 1 , wherein the polymer binder is a polymer derived from (meth)acrylonitrile, poly(ethylene glycol) alkyl ether methacrylate, and styrene.
4. The imageable element of claim 1 , wherein the polymeric binder is a polymer derived from:
about 55 to about 90 percent (meth)acrylonitrile, by weight;
about 5 to about 15 percent poly(ethylene glycol) alkyl ether (meth)acrylate, by weight; and
about 5 to about 30 percent styrene, by weight.
5. The imageable element of claim 1 , wherein the polymeric binder is a polymer derived from a combination of monomers consisting essentially of:
about 55 to about 90 percent (meth)acrylonitrile, by weight;
about 5 to about 15 percent poly(ethylene glycol) alkyl ether (meth)acrylate, by weight; and
about 5 to about 30 percent styrene, by weight.
6. The imageable element of claim 1 , wherein the polymeric binder is a polymer derived from a combination of monomers consisting essentially of:
about 55 to about 90 percent acrylonitrile, by weight;
about 5 to about 15 percent poly(ethylene glycol) methyl ether methacrylate, by weight; and
about 5 to about 30 percent styrene, by weight.
7. The imageable element of claim 1 , wherein about 70 to about 99.9 mol-% of the total constitutional units in the polymeric binder include pendant cyano groups attached directly to the hydrophobic backbone.
8. The imageable element of claim 1 , wherein the poly(ethylene oxide) segment has a molecular weight in the range from about 300 Da to about 10,000 Da.
9. The imageable element of claim 1 , wherein the poly(ethylene oxide) segment has a molecular weight in the range from about 1000 Da to about 3000 Da.
10. The imageable element of claim 1 , wherein the pendant group including a hydrophilic poly(ethylene oxide) segment is of the form:
—C(═O)O—[CH 2 CH 2 O—] y CH 3 ,
wherein y is in the range from about 25 to about 75.
11. The imageable element of claim 1 , wherein the polymeric binder is a polymer derived from a combination of polymerizable monomers that includes acrylamide, methacrylamide, or a combination thereof.
12. The imageable element of claim 1 , wherein the polymeric binder is characterized by a number average molecular weight in the range from about 10,000 Da to about 250,000 Da.
13. The imageable element of claim 1 , wherein the hydrophobic backbone is an all-carbon backbone.
14. The imageable element of claim 1 , wherein the polymeric binder is present in the imageable layer in the form of discrete particles.
15. The imageable element of claim 14 , wherein the particles are characterized by an average diameter in the range from about 100 nm to about 700 nm.
16. The imageable element of claim 14 , wherein the particles are characterized by an average diameter in the range from about 150 nm to about 250 nm.
17. The imageable element of claim 1 , wherein the imageable layer comprises about 10 wt.-% to about 70 wt.-% of the polymerizable component.
18. The imageable element of claim 1 , wherein the imageable layer comprises about 20 wt.-% to about 60 wt.-% of the polymerizable component.
19. The imageable element of claim 1 , wherein the imageable layer comprises about 30 wt.-% to about 50 wt.-% of the polymerizable component.
20. The imageable element of claim 1 , wherein the imageable layer comprises about 10 wt.-% to about 80 wt.-% of the polymeric binder.
21. The imageable element of claim 1 , wherein the imageable layer comprises about 20 wt.-% to about 50 wt.-% of the polymeric binder.
22. The imageable element of claim 1 , wherein the imageable layer comprises about 30 wt.-% to about 40 wt.-% of the polymeric binder.
23. The imageable element of claim 1 , wherein the lithographic substrate is a sulfuric acid-anodized aluminum sheet.
24. The imageable element of claim 1 , wherein the lithographic substrate is a phosphoric acid-anodized aluminum sheet.
25. The imageable element of claim 1 , wherein the initiator system is capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to infrared radiation in the range from about 800 nm to about 1200 nm.
26. The imageable element of claim 1 , wherein the initiator system comprises a photothermal conversion material and a radical generator.
27. The imageable element of claim 26 , wherein the photothermal conversion material is an infrared-absorbing dye.
28. The imageable element of claim 26 , wherein the radical generator is an onium compound, a borate compound, or a triazine compound.
29. The imageable element of claim 1 , wherein the initiator system further comprises a shelf life-extending additive.
30. The imageable element of claim 29 , wherein the shelf life-extending additive is a mercapto compound or an amino compound.
31. The imageable element of claim 1 , wherein the imageable layer further comprises from about 1 wt.-% to about 30 wt.-% of a second binder.
32. The imageable element of claim 31 , wherein the second binder provides crosslinkable ethylenically unsaturated sites.
33. An imageable element comprising:
a lithographic substrate; and
disposed on the substrate, an imageable layer including
a) a radically polymerizable component;
b) an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation; and
c) a polymeric binder having a hydrophobic backbone and including each of:
i) at least 50 weight % of constitutional units having a pendant cyano group attached directly to the hydrophobic backbone,
ii) constitutional units having a pendant group including a hydrophilic poly(alkylene oxide) segment, and
iii) constitutional units derived from one or more of acrylate esters, methacrylate esters, (meth)acrylic acid, allyl (meth)acrylates, (meth)acrylamides, styrene and substituted styrenic monomers, vinyl acetate, vinyl butyrate, methyl vinyl ketone, butyl vinyl ketone, vinyl fluoride, vinyl chloride, vinyl bromide, maleic anhydride, maleimide, N-phenyl maleimide, N-cyclohexyl maleimide, N-benzyl maleimide, and monomers having pendant siloxane functionality, wherein the constitutional units iii) include styrene, and styrene,
wherein the constitutional units having pendant cyano groups include constitutioal units of the form —[CH 2 CH(C≡N)—] or —[CH 2 C(CH 3 )(C≡N)—].
34. An imageable element comprising:
a lithographic substrate; and
disposed on the substrate, an imageable layer including
a) a radically polymerizable component; b) an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation; and
c) a polymeric binder having a hydrophobic backbone and is a random polymer consisting essentially of:
i) constitutional units of the form —[CH 2 C(R)(C≡N)—];
ii) constitutional units of the form —[CH 2 C(R)(PEO)—], wherein PEO represents a pendant group of the form
—C(═O)O—[CH 2 CH 2 O—] y CH 3 ,
wherein y is in the range from about 25 to about 75; and
iii) constitutional units of the form:
—[CH 2 CH(Ph)—];
wherein each R independently represents —H or —CH 3 , and Ph represents a pendant phenyl group.
35. An imageable element comprising:
a lithographic substrate; and
disposed on the substrate, an imageable layer including
a) a radically polymerizable component;
b) an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation; and
c) a polymeric binder having a hydrophobic backbone and including each of:
i) at least 50 weight % of constitutional units having a pendant cyano group attached directly to the hydrophobic backbone,
ii) constitutional units having a pendant group including a hydrophilic poly(alkylene oxide) segment, and
iii) constitutional units derived from one or more acrylate esters, methacrylate esters, (meth)acrylic acid, allyl (meth)acrylates, (meth)acrylamides, styrene and substituted styrenic monomers, vinyl acetate, vinyl butyrate, methyl vinyl ketone, butyl vinyl ketone, vinyl fluoride, vinyl chloride, vinyl bromide, maleic anhydride, maleimide, N-phenyl maleimide, N-cyclohexyl maleimide, N-benzyl maleimide, and monomers having pendant siloxane functionality, wherein the polymerizable component includes a urethane acrylate compound.
36. In an imageable element having an imageable layer including:
a radically polymerizable component;
an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to infrared radiation; and
one or more polymeric binders; the improvement comprising:
as a polymeric binder, a polymer derived from a combination of monomers including:
about 55 to about 90 percent (meth)acrylonitrile, by weight;
about 5 to about 15 percent poly(ethylene glycol) alkyl ether (meth)acrylate, by weight; and
about 5 to about 30 percent styrene, by weight.
37. The imageable element of claim 36 , wherein the polymer is derived from a combination of monomers consisting essentially of (meth)acrylonitrile, poly(ethylene glycol) alkyl ether (meth)acrylate, and styrene.
38. The imageable element of claim 36 , wherein the polymer is derived from a combination of monomers consisting essentially of acrylonitrile, poly(ethylene glycol) methyl ether methacrylate, and styrene.
39. In an imageable element having an imageable layer including:
a radically polymerizable component;
an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to infrared radiation; and
one or more polymeric binders; the improvement comprising:
as a polymeric binder, a random polymer consisting essentially of:
i) constitutional units of the form —[CH 2 C(R)(C≡N)—];
ii) constitutional units of the form —[CH 2 C(R)(PEO)—], wherein PEO represents a pendant group of the form
—C(═O)O—[CH 2 CH 2 O—] y CH 3 ,
wherein y is in the range from about 25 to about 75; and
iii) constitutional units of the form:
—[CH 2 CH(Ph)—];
wherein each R independently represents —H or —CH 3 , and Ph represents a pendant phenyl group.
40. The imageable element of claim 39 , wherein
about 70 to about 99.9 mol-% of the total constitutional units in the random polymer are of the form —[CH 2 C(R)(C≡N)—];
about 0.1 to about 5 mol-% of the total constitutional units in the random polymer are constitutional units of the form —[CH 2 C(R)(PEO)—]; and
about 2 to about 20 mol-% of the total constitutional units in the random polymer are of the form —[CH 2 CH(Ph)—].
41. A method for making a printing plate, comprising the steps of:
providing an imageable element comprising:
a lithographic substrate; and
disposed on the substrate, an imageable layer including
a) a radically polymerizable component;
b) an initiator system capable of generating radicals sufficient to initiate a polymerization reaction upon exposure to imaging radiation; and
c) a polymeric binder having a hydrophobic backbone and including each of:
i) at least 50 weight % of constitutional units having a pendant cyano group attached directly to the hydrophobic backbone that are derived from (meth)acrylonitrile,
ii) constitutional units having a pendant group including a hydrophilic poly(alkylene oxide) segment that are derived from poly(ethylene glycol) alkyl ether (meth)acrylate, and
iii) constitutional units derived from one or more of styrene and substituted styrenic monomers,
imagewise exposing the element to imaging radiation; mounting the element on a lithographic printing press; and
developing the element by contacting the element with ink and/or fountain solution, to yield the printing plate.
42. The method of claim 41 , wherein the step of mounting the element on a lithographic printing press is done prior to the step of imagewise exposing the element.
43. The method of claim 41 , wherein the step of mounting the element on a lithographic printing press is done prior to the step of developing the element.