IP Library Patent Application 10872620
Patent Application
App. No. 10/872,620

Optical elements with protective undercoating

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Patent No.
US None
App. No.
10/872,620
Abstract

An apparatus and method are disclosed for an optical element which may comprise a main optical body comprising a crystal containing halogen atoms; a reflectivity coating for changing the reflectivity of a surface of the main body; and, an intermediate protective layer comprising a material containing free halogen atoms. The crystal may comprise an alkaline earth metal and may comprise fluorine atoms, e.g., calcium fluoride or magnesium fluoride. The intermediate protective layer may comprises a material containing free fluorine atoms, e.g., a material doped with fluorine atoms, e.g., doped fused silica. The intermediate layer comprises an amorphous portion and a polycrystalline portion. The optical element may also comprise a main optical element body; a reflectivity coating comprising a metal halide on an exterior the a surface of the main optical body; and a thin layer of protective outer coating on the reflectivity coating comprising a dense non-porous material thin enough to be transparent to the light of a selected short wavelength. The reflectivity coating may comprise a plurality of layers with at least one layer comprising a metal fluoride and the protective outer coating may comprise a layer of silicon oxyfluoride.

Claims (204)

1 . An optical element comprising:

a main optical body comprising a crystal containing halogen atoms;

a reflectivity coating for changing the reflectivity of a surface of the main body; and,

an intermediate protective layer comprising a material containing free halogen atoms.

2 . The apparatus of claim 1 further comprising:

the crystal comprises an alkaline earth metal.

3 . The apparatus of claim 1 further comprising:

the crystal comprises fluorine atoms.

4 . The apparatus of claim 1 further comprising:

the crystal comprises calcium fluoride.

5 . The apparatus of claim 2 further comprising:

the crystal comprises calcium fluoride.

6 . The apparatus of claim 3 further comprising:

the crystal comprises calcium fluoride.

7 . The apparatus of claim 1 further comprising:

the crystal comprises magnesium fluoride.

8 . The apparatus of claim 2 further comprising:

the crystal comprises magnesium fluoride.

9 . The apparatus of claim 3 further comprising:

the crystal comprises magnesium fluoride.

10 . The apparatus of claim 1 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

11 . The apparatus of claim 2 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

12 . The apparatus of claim 3 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

13 . The apparatus of claim 4 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

14 . The apparatus of claim 5 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

15 . The apparatus of claim 6 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

16 . The apparatus of claim 7 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

17 . The apparatus of claim 8 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

18 . The apparatus of claim 9 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

19 . The apparatus of claim 10 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

20 . The apparatus of claim 11 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

21 . The apparatus of claim 12 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

22 . The apparatus of claim 13 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

23 . The apparatus of claim 14 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

24 . The apparatus of claim 15 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

25 . The apparatus of claim 16 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

26 . The apparatus of claim 17 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

27 . The apparatus of claim 18 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

28 . The apparatus of claim 19 further comprising:

the intermediate protective layer comprises doped fused silica.

29 . The apparatus of claim 20 further comprising:

the intermediate protective layer comprises doped fused silica.

30 . The apparatus of claim 21 further comprising:

the intermediate protective layer comprises doped fused silica.

31 . The apparatus of claim 22 further comprising:

the intermediate protective layer comprises doped fused silica.

32 . The apparatus of claim 23 further comprising:

the intermediate protective layer comprises doped fused silica.

33 . The apparatus of claim 24 further comprising:

the intermediate protective layer comprises doped fused silica.

34 . The apparatus of claim 25 further comprising:

the intermediate protective layer comprises doped fused silica.

35 . The apparatus of claim 26 further comprising:

the intermediate protective layer comprises doped fused silica.

36 . The apparatus of claim 37 further comprising:

the intermediate protective layer comprises doped fused silica.

37 . The apparatus of claim 1 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

38 . The apparatus of claim 2 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

39 . The apparatus of claim 3 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

40 . The apparatus of claim 4 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

41 . The apparatus of claim 5 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

42 . The apparatus of claim 6 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

43 . The apparatus of claim 7 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

44 . The apparatus of claim 8 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

45 . The apparatus of claim 9 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

46 . A method of forming an optical element comprising:

providing a main optical body comprising a crystal containing halogen atoms;

applying a reflectivity coating for changing the reflectivity of a surface of the main body; and,

applying an intermediate protective layer comprising a material containing free halogen atoms.

47 . The method of claim 46 further comprising:

the crystal comprises an alkaline earth metal.

48 . The method of claim 46 further comprising:

the crystal comprises fluorine atoms.

49 . The method of claim 46 further comprising:

the crystal comprises calcium fluoride.

50 . The method of claim 47 further comprising:

the crystal comprises calcium fluoride.

51 . The method of claim 48 further comprising:

the crystal comprises calcium fluoride.

52 . The method of claim 46 further comprising:

the crystal comprises magnesium fluoride.

53 . The method of claim 47 further comprising:

the crystal comprises magnesium fluoride.

54 . The method of claim 48 further comprising:

the crystal comprises magnesium fluoride.

55 . The method of claim 49 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

56 . The method of claim 50 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

57 . The method of claim 51 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

58 . The method of claim 52 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

59 . The method of claim 50 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

60 . The method of claim 51 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

61 . The method of claim 52 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

62 . The method of claim 53 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

63 . The method of claim 54 further comprising:

the intermediate protective layer comprises a material containing free fluorine atoms.

64 . The method of claim 55 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

65 . The method of claim 56 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

66 . The method of claim 57 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

67 . The method of claim 58 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

68 . The method of claim 59 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

69 . The method of claim 60 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

70 . The method of claim 61 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

71 . The method of claim 62 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

72 . The method of claim 63 further comprising:

the intermediate protective layer comprises a material doped with fluorine atoms.

73 . The method of claim 64 further comprising:

the intermediate protective layer comprises doped fused silica.

74 . The method of claim 65 further comprising:

the intermediate protective layer comprises doped fused silica.

75 . The method of claim 66 further comprising:

the intermediate protective layer comprises doped fused silica.

76 . The method of claim 67 further comprising:

the intermediate protective layer comprises doped fused silica.

77 . The method of claim 68 further comprising:

the intermediate protective layer comprises doped fused silica.

78 . The method of claim 69 further comprising:

the intermediate protective layer comprises doped fused silica.

79 . The method of claim 70 further comprising:

the intermediate protective layer comprises doped fused silica.

80 . The method of claim 71 further comprising:

the intermediate protective layer comprises doped fused silica.

81 . The method of claim 72 further comprising:

the intermediate protective layer comprises doped fused silica.

82 . The method of claim 46 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

83 . The method of claim 47 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

84 . The method of claim 48 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

85 . The method of claim 49 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

86 . The method of claim 50 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

87 . The method of claim 51 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

88 . The method of claim 52 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

89 . The method of claim 53 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

90 . The method of claim 54 further comprising:

the intermediate layer comprises an amorphous portion and a polycrystalline portion.

92 . An optical element comprising:

a main optical element body;

a reflectivity coating comprising a metal halide on an exterior surface of the main optical body;

a thin layer of protective outer coating on the reflectivity coating comprising a dense non-porous material thin enough to be transparent to the light of a selected short wavelength.

93 . The apparatus of claim 92 further comprising:

the reflectivity coating comprises a plurality of layers with at least one layer comprising a metal fluoride.

94 . The apparatus of claim 92 further comprising:

the protective outer coating comprises a layer of silicon oxyfluoride.

95 . The apparatus of claim 93 further comprising:

the protective outer coating comprises a layer of silicon oxyfluoride.

95 . A method of protecting an optical element comprising:

providing a main optical element body;

coating an exterior surface of the main optical element body with a reflectivity coating comprising a metal halide;

coating an exterior surface of the reflectivity coating with a thin layer of protective outer coating comprising a dense non-porous material thin enough to be transparent to the light of a selected short wavelength.

96 . The method of claim 95 further comprising:

the reflectivity coating comprises a plurality of layers with at least one layer comprising a metal fluoride.

97 . The method of claim 95 further comprising:

the protective outer coating comprises a layer of silicon oxyfluoride.

98 . The method of claim 96 further comprising:

the protective outer coating comprises a layer of silicon oxyfluoride.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2004
From: PARTLO, WILLIAM N.; BROWN, DANIEL J. W.; YAGER, THOMAS A.; ZHANG, KEVIN
To: CYMER, INC.
Reel/Frame 015300/0522 →