Method for the production of an electrically conductive resistive layer and heating and/or cooling device
An electrically conductive resistive layer ( 26 ) is produced by thermally spraying an electrically conductive material ( 18 ) onto the surface of a non-conductive substrate ( 12 ). Initially, the material layer ( 14 ) arising therefrom has no desired shape. The material layer ( 14 ) is then removed ( 24 ) in certain areas so that an electrically conductive resistive layer ( 26 ) having said desired shape is produced.
1. A heater adapted for fixed placement proximate a separate and external part or medium to be heated and defining a shape commensurate with the part or medium to be heated, the heater comprising:
a complex shaped substrate;
a nonconductive layer formed over the substrate; and
an electrically conductive resistive layer formed on the nonconductive layer by a process of forming a material in the form of particles onto the nonconductive layer and subsequently and selectively removing areas of the material using a laser to form a complex contour pattern, wherein removing areas of the material creates a desired resistance of the electrically conductive resistive layer such that at least a portion of the particles are micro-welded along a length of the pattern and local oxides are brought into the pattern to fine tune an electrical resistance along the length of the pattern.
2. The heater according to claim 1 further comprising a sealing layer formed over the electrically conductive resistive layer.
3. The heater according to claim 1 further comprising an electrically nonconductive intermediate layer formed over the electrically conductive resistive layer, and a second electrically conductive resistive layer formed over the electrically nonconductive intermediate layer, wherein the second electrically conductive resistive layer is formed by the same process as the electrically conductive resistive layer.
4. The heater according to claim 1 further comprising a plurality of electrically conductive resistive layers separated by a corresponding plurality of electrically nonconductive intermediate layers.
5. The heater according to claim 1 , wherein the substrate is a glass material.
6. The heater according to claim 1 , wherein the electrically conductive resistive layer is a material is selected from a group consisting of Bismuth (Bi), Tellurium (Te), Germanium (Ge), Silicon (Si), and Gallium Arsenide.
7. The heater according to claim 1 , further comprising a limiting line defining a length, the limiting line disposed at one end of the pattern of the electrically conductive resistive layer, wherein the length of the limiting line is adjusted to fine tune the resistance of the electrically conductive resistive layer.
8. A heater adapted for fixed placement proximate a separate and external part or medium to be heated and defining a shape commensurate with the part or medium to be heated, the heater comprising:
a complex shaped substrate; and
an electrically conductive resistive layer formed on the complex shaped substrate by a process of forming a material in the form of particles onto the complex shaped substrate and subsequently and selectively removing areas of the material using a laser to form a complex contour pattern, wherein removing areas of the material creates a desired resistance of the electrically conductive resistive layer such that at least a portion of the particles are micro-welded along a length of the pattern and local oxides are brought into the pattern to fine tune an electrical resistance along the length of the pattern.
9. The heater according to claim 8 further comprising a sealing layer formed over the electrically conductive resistive layer.
10. The heater according to claim 8 further comprising an electrically nonconductive intermediate layer formed over the electrically conductive resistive layer, and a second electrically conductive resistive layer formed over the electrically nonconductive intermediate layer, wherein the second electrically conductive resistive layer is formed by the same process as the electrically conductive resistive layer.
11. The heater according to claim 8 further comprising a plurality of electrically conductive resistive layers separated by a corresponding plurality of electrically nonconductive intermediate layers.
12. The heater according to claim 8 , further comprising a limiting line defining a length, the limiting line disposed at one end of the pattern of the electrically conductive resistive layer, wherein the length of the limiting line is adjusted to fine tune the resistance of the electrically conductive resistive layer.