IP Library Granted Patent US 6,896,595
Granted Patent B2
US 6,896,595 · App. 10/876,727 · Granted May 24, 2005

Method for cutting rare earth alloy, method for manufacturing rare earth magnet, and wire-saw machine

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Quick Facts
Patent No.
US 6,896,595
App. No.
10/876,727
Granted
May 24, 2005
Kind
B2
Abstract

A method for cutting a rare earth alloy using a wire with abrasive grains fixed to a core wire, including the step of cutting the rare earth alloy with the wire traveling in a state that a portion of the rare earth alloy to be cut with the wire is immersed in a coolant containing water as the main component, the coolant having a surface tension at 25° C. in a range of 25 mN/m to 60 mN/m.

Claims (12)

1. A method for manufacturing a rare earth magnet comprising the steps of:

producing a rare earth magnet sintered body from rare earth alloy powder; and

dividing the sintered body into a plurality of rare earth magnets,

wherein the step of dividing the sintered body is executed by a method for cutting a rare earth magnet sintered body using a wire with abrasive grains fixed to a core wire, comprising the step of:

cutting the rare earth magnet sintered body with the wire traveling in a state that a portion of the rare earth alloy sintered body to be cut with the wire is immersed in a coolant containing water as the main component, the coolant having a surface tension at 25° C. in a range of 25 mN/m to 60 mN/m.

2. A method for manufacturing a rare earth magnet comprising the steps of:

producing a rare earth magnet sintered body from rare earth alloy powder; and

dividing the sintered body into a plurality of rare earth magnets,

wherein the step of dividing the sintered body is executed by a method for cutting a rare earth magnet sintered body using a wire with abrasive grains fixed to a core wire, comprising the steps of:

allowing the wire wound around a reel bobbin to travel between a plurality of rollers;

supplying a first coolant containing water as the main component to portions of the wire wound around the reel bobbin or portions of the wire traveling near the reel bobbin; and

cutting the rare earth magnet sintered body with the traveling wire while a second coolant coptaining water as the main component is supplied to a portion of the rare earth magnet sintered body to be cut with the wire.

Assignments (2)
CHANGE OF NAME Recorded Sep 15, 2010
From: NEOMAX CO., LTD.
To: HITACHI METALS, LTD.
Reel/Frame 024990/0001 →
CHANGE OF NAME Recorded Aug 23, 2004
From: SUMITOMO SPECIAL METALS CO., LTD.
To: NEOMAX CO., LTD.
Reel/Frame 015078/0916 →