Re-entrant cavity fluorescent lamp system
View Patent ↗An electrodeless fluorescent lamp ( 10 ) having a burner ( 20 ), a ballast housing ( 30 ) containing a ballast ( 40 ) and a screw base ( 50 ) for connection to a power supply. A reentrant cavity ( 60 ) is formed in the burner ( 20 ) and an amalgam receptacle ( 70 ) containing amalgam ( 75 ) is formed as a part of the reentrant portion and in communication with the burner ( 20 ). A housing cap ( 80 ), formed of a suitable plastic, connects the burner ( 20 ) to the ballast housing ( 30 ) and a suitable adhesive ( 31 ) fixes the burner to the housing cap ( 80 ). An EMI cup ( 90 ) is formed as an insert to fit into the ballast housing ( 30 ), which also is formed of a suitable plastic, and has a bottom portion ( 100 ) and an EMI cap ( 110 ) with an aperture ( 120 ) therein closing an upper portion ( 140 ). The EMI cup ( 90 ) and the EMI cap ( 110 ) are preferably formed from 0.5 mm brass. The amalgam receptacle ( 70 ) extends through the aperture ( 120 ) and into the cup ( 90 ). For a fixed amalgam position, changing the aperture size allows adjustment of the amalgam tip temperature, and thus, allows control of the system lumen output, efficacy, CCT and CRI, all of which are dependent on the amalgam temperature.
1. In an electrodeless fluorescent lamp having a burner, a ballast housing containing a ballast and a base for connection to a power supply, the improvement comprising:
a reentrant cavity in said burner;
an amalgam receptacle in communication with said burner;
a housing cap connecting said burner to said ballast housing;
an EMI cup formed as part of said ballast housing, said EMI cup having a bottom portion and having a cap with an aperture therein closing an upper portion, said amalgam receptacle extending through said aperture and into said ballast housing.
2. The electrodeless fluorescent lamp of claim 1 wherein a ferrite tube is positioned in said reentrant cavity.
3. The electrodeless fluorescent lamp of claim 2 wherein said EMI cup contains a ballast board containing ballast components, said ballast board being positioned adjacent said bottom portion and a gasket positioned adjacent said upper portion, said gasket holding said ballast board in place and providing cushioning for axial shocks to said lamp.
4. The electrodeless fluorescent lamp of claim 3 wherein said EMI cup contains an annular centering ring surrounding said ballast board and including an inwardly extending flange upon which said ballast board rests for maintaining a fixed distance between a bottom of said ballast board and said bottom portion of said EMI cup.
5. The electrodeless fluorescent lamp of claim 4 wherein said EMI cup contains a ballast heat sink applied in a viscous state to encompass surface mount components on said bottom of said ballast board whereby electrical isolation and thermal contact are formed to provide cooling of the ballast on said ballast board.