Ice bagging apparatus and method
An apparatus and method for bagging ice. The apparatus comprises an ice maker for making ice and a hopper for receiving for receiving the ice from the ice maker. The apparatus further includes a roller drum, operatively associated with the hopper, for measuring the ice and delivering of the ice. A bag delivery mechanism for placing the ice in a bag is also included, with the bag delivery mechanism including a bag supply mechanism, a blower fan engaged to open the mouth of the bag to receive the product, and a heat sealer that seals the open mouth of the bag once the bag is filled with the ice. A control device is included that manages and monitors the roller drum and bag delivery mechanism and allows transmission of the collected data to the internet.
1. An apparatus for bagging ice comprising:
an ice maker for making ice;
a hopper for receiving the ice from the ice maker;
a single roller drum mounted along a horizontal longitudinal axis below and, operatively associated with the hopper;
said single roller drum further having a wall defining an interior for carrying a pre-determined amount of ice therein and an opening for receiving and dispensing ice, wherein only the said single roller drum measures ice and delivers ice, and wherein said ice is contained within said single roller drum prior to said dispensing, and wherein said single roller drum rotates about its longitudinal axis to receive and deliver ice;
an automatic bagger, operatively receiving the ice from the single roller drum, for placing the ice in a bag;
a freezer for storing the bagged ice; and,
a processor for managing and monitoring the single roller drum and bagger, wherein said processor positions said single roller drum opening to be in alignment with said hopper when receiving ice and in alignment with said bagger when dispensing ice.
2. The apparatus of claim 1 wherein the bagger includes:
a bag supply mechanism;
a blower fan engaged to open the mouth of the bag to receive the product;
a heat sealer for heat sealing the open mouth of the bag once the bag is filled with the ice.
3. The apparatus of claim 2 wherein the processor includes:
at least one laser switch positioned at specific areas on the apparatus for reading the process at various stages to properly time the sequence of operation and producing information indicative thereof.
4. The apparatus of claim 3 wherein the bags include a signal code containing identifying information and wherein the processor further includes:
means for reading the signal code on the bag ensuring only a select type of bag can be used.
5. The apparatus of claim 4 further comprising:
at least one sensor for reading a signal code on the furnished bags from the bag supply mechanism and producing information indicative thereof means for reading the sensor; and
means for storing the information obtained from the laser switch and sensor within the processor, wherein the processor transmits the information to a web page accessible on the internet.
6. A process of bagging ice with an ice bagging apparatus, the process comprising:
making ice;
channeling the ice to a hopper then to a single roller drum mounted along a horizontal longitudinal axis below the hopper;
measuring the amount of ice with the single roller drum, wherein said measuring comprises filling said single roller drum with ice;
supplying a bag via a bag supply mechanism;
rotating the single roller drum about its longitudinal axis once the single roller drum is filled with the desired amount of ice;
controlling the rotation of the single roller drum with a processor so as to align an opening in said single roller drum with a bag to be filled with ice from said single roller drum;
engaging an open mouth of the bag with a blower fan;
blowing the hag open with the blower fan;
dumping the ice into the waiting bag;
heat sealing the bag with a heat seal strip;
automatically rotating the sealed bag into a freezer storage unit.
7. The process of claim 6 further comprising:
placing a plurality of laser switches at specific areas on the apparatus for reading the process at various stages to properly time the sequence of operation;
placing at least one sensor to read a signal code on the furnished bags from a bag supply mechanism in the ice bagging apparatus;
reading the sensor with a processor, said processor being located on the ice bagging apparatus;
storing the information obtained from the laser switches and sensor within the processor transmitting the information to a web page accessible on the internet;
monitoring the information found on the web page by a remote user for ensuring production of ice bags, for reporting, and for regular maintenance.