Dual density foam core sports board
View Patent ↗A sports board with an expanded foam core that has a density adapted so the core will receive a solid sheet skin laminated directly thereto without an adhesive layer. The sports board includes a bottom solid sheet skin laminated directly to a bottom surface of the expanded foam core, and a foam top skin laminated to a top surface and heeled to side surfaces of the expanded foam core.
1. A sports board comprising:
a body having an expanded foam core;
a bottom solid sheet skin directly laminated to the bottom surface of the foam core;
a top foam skin directly laminated to the top surface and healed onto the sides of the foam core;
a handle coupled with the body through a flexible strap member; and
a fixed runner coupled with the body such that the runner is non-movable relative to the body, wherein the handle and the runner couple together though the body of the sports board by a snap rivet passing through the flexible strap member and a snap post receiving the snap.
2. The sports board of claim 1 , wherein the snap rivet includes snap segments configured to engage snap slots in the snap post, and wherein the engagement of the snap segments with the snap slots prevents the snap rivet from being removed from the snap post.
3. The sports board of claim 1 , wherein the bottom solid sheet skin has a thickness in the range of about 6–25 mils.
4. The sports board of claim 1 , wherein the bottom solid sheet skin has a thickness of about 15 mils.
5. The sports board of claim 1 , wherein the top foam skin has a density in the range of about 4 to 10 pounds per cubic foot and a thickness in the range of about 0.10 to 0.15 inches.
6. The sports board of claim 1 , wherein the top foam skin has a density of around 6 pounds per cubic foot, and a thickness of around 0.125 inches.
7. The sports board of claim 1 , wherein the expanded foam core body has an upper first core section having a first density and a lower second core section laminated directly to the first core section wherein the lower second core section has a second density greater than the first density of the upper first core section.