Metal halide lamp chemistries with magnesium and indium
View Patent ↗A metal halide fill for a discharge lamp is provided that is comprised of mercury and a mixture of metal halide salts which includes magnesium iodide as a full or partial replacement for calcium iodide. The replacement of at least some of the calcium iodide improves the behavior of the molten salt condensate in the arc tube. In particular, the mixture of metal halide salts contains about 1 to about 50 mole percent sodium iodide, about 15 to about 50 mole percent of a rare earth iodide, about 10 to about 30 mole percent magnesium iodide, about 10 to about 25 mole percent of indium iodide, and about 0 to about 25 mole percent calcium iodide, wherein the sum of the amounts of calcium iodide and magnesium iodide in the mixture is from about 20 to about 45 mole percent.
1. A metal halide fill for a discharge lamp comprising:
mercury and a mixture of metal halide salts;
the mixture of metal halide salts comprising about 1 to about 50 mole percent sodium iodide, about 15 to about 50 mole percent of a rare earth iodide, about 10 to about 30 mole percent magnesium iodide, about 10 to about 25 mole percent of indium iodide, and about 0 to about 25 mole percent calcium iodide, wherein the sum of the amounts of calcium iodide and magnesium iodide in the mixture is from about 20 to about 45 mole percent.
2. The metal halide fill of claim 1 wherein thallium iodide is substituted for a portion of the indium iodide.
3. The metal halide fill of claim 2 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
4. The metal halide fill of claim 2 wherein the amount of thallium iodide in the mixture is not greater than about 6 mole percent.
5. The metal halide fill of claim 1 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
6. A metal halide fill for a discharge lamp comprising:
mercury and a mixture of metal halide salts;
the mixture of metal halide salts comprising 6 to 42 mole percent sodium iodide, 15 to 22 mole percent calcium iodide, 18 to 23 mole percent magnesium iodide, 10 to 25 mole percent indium iodide, and 18 to 38 mole percent of a rare earth iodide.
7. The metal halide fill of claim 6 wherein the mixture of metal halide salts comprises about 22 mole percent sodium iodide, about 19 mole percent magnesium iodide, about 17 mole percent calcium iodide, about 16 mole percent indium iodide, and about 26 mole percent of a rare earth iodide.
8. The metal halide fill of claim 6 wherein thallium iodide is substituted for a portion of the indium iodide.
9. The metal halide fill of claim 8 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
10. The metal halide fill of claim 8 wherein the amount of thallium iodide in the mixture is not greater than about 6 mole percent.
11. The metal halide fill of claim 6 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
12. A metal halide discharge lamp comprising: a base, an outer jacket, and a ceramic discharge vessel contained in the outer jacket, the ceramic discharge vessel enclosing a discharge chamber containing a metal halide fill, the discharge vessel having at least one hermetically sealed electrode assembly which extends into the discharge chamber and has an electrical connection to the base in order to generate an arc discharge within the discharge chamber;
the metal halide fill comprising:
mercury and a mixture of metal halide salts;
the mixture of metal halide salts comprising about 1 to about 50 mole percent sodium iodide, about 15 to about 50 mole percent of a rare earth iodide, about 10 to about 30 mole percent magnesium iodide, about 10 to about 25 mole percent of indium iodide, and about 0 to about 25 mole percent calcium iodide, wherein the sum of the amounts of calcium iodide and magnesium iodide in the mixture is from about 20 to about 45 mole percent.
13. The lamp of claim 12 wherein lamp exhibits a correlated color temperature in the range of about 3500K to about 4700K.
14. The lamp of claim 12 wherein the lamp exhibits a color rendering index greater than or equal to about 85.
15. The lamp of claim 12 wherein the lamp exhibits a color rendering index greater than about 90.
16. The lamp of claim 15 wherein the lamp has an efficacy of at least about 90 lumens/watt.
17. The lamp of claim 15 wherein the lamp has an efficacy of at least about 100 lumens/watt.
18. The lamp of claim 12 wherein the lamp exhibits a D uv within the range of about +5 to about −10.
19. The lamp of claim 12 wherein the lamp exhibits a D uv within the range of about +1 to about −5.
20. The lamp of claim 12 wherein the lamp exhibits a D uv within the range of about +0.2 to about −2.5.
21. The lamp of claim 12 wherein thallium iodide is substituted for a portion of the indium iodide.
22. The lamp of claim 21 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
23. The lamp of claim 21 wherein the amount of thallium iodide in the mixture is not greater than about 6 mole percent.
24. The lamp of claim 12 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof.
25. The lamp of claim 12 wherein the rare earth iodide is selected from dysprosium iodide, holmium iodide, thulium iodide, or a combination thereof, and the lamp exhibits a correlated color temperature in the range of about 3500K to about 4700K, a color rendering index greater than about 90, an efficacy of at least about 100 lumens/watt, and a D uv within the range of about +5 to about −10.
26. The lamp of claim 25 wherein thallium iodide is substituted for a portion of the indium iodide and the amount of thallium iodide in the mixture is not greater than about 6 mole percent.