IP Library Granted Patent US 7,252,788
Granted Patent B2
US 7,252,788 · App. 10/922,082 · Granted Aug 7, 2007

Phosphor, light source and LED

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Quick Facts
Patent No.
US 7,252,788
App. No.
10/922,082
Granted
Aug 7, 2007
Kind
B2
Abstract

A phosphor with high efficiency having an excitation band corresponding to light of the ultraviolet-visible (300 to 550 nm) wavelength region emitted from a light emitting portion which emits blue or ultraviolet light is provided. A nitride of Ca, a nitride of Al, a nitride Si, and an oxide of Eu are prepared, and respective raw materials are weighed so that a mol ratio of respective elements becomes Ca:Al:Si:Eu=0.985:3:1:0.015, mixed under a nitrogen atmosphere, and thereafter fired at 1500° C. in a nitrogen atmosphere to thereby produce a phosphor having a composition formula Ca 0.985 SiAlN 3 :Eu 0.015 .

Claims (33)

1. A phosphor represented by a general formula M—A—B—N:Z,

wherein the element M is a divalent element, the element A is a trivalent element, the element B is a tetravalent element, the N is nitrogen, and the element Z is an activator in the phosphor, and

wherein the phosphor is represented by a composition formula MmAaBbNn:Zz, the phosphor having a composition ratio being (m+z):a:b:n=1:1:1:3.

2. The phosphor according to claim 1 ,

wherein the element M is at least one or more elements selected from the group consisting of beryllium, magnesium, calcium, strontium, barium, zinc, cadmium, and mercury,

wherein the element A is at least one or more elements selected from the group consisting of boron, aluminum, gallium, indium, thallium, yttrium, scandium, phosphorus, arsenic, antimony, and bismuth,

wherein the element B is at least one or more elements selected from the group consisting of carbon, silicon, germanium, tin, titanium, hafnium, molybdenum, tungsten, chromium, lead, and zirconium, and

wherein the element Z is at least one or more elements selected from rare-earth elements or transition metal elements.

3. The phosphor according to claim 1 , wherein the element A is aluminum and the element B is silicon.

4. The phosphor according to claim 1 wherein a host material structure of the phosphor substantially does not include oxygen.

5. The phosphor according to claim 1 , wherein a value of a mol ratio:z/(m+z) of the element M and the activator element Z is in a range from 0.000 1 to 0.5.

6. The phosphor according to claim 1 , wherein the element M is at least one or more elements selected from the group consisting of magnesium, calcium, strontium, barium, and zinc.

7. The phosphor according to claim 1 , wherein the element Z is at least one or more elements selected from the group consisting of europium, manganese, and cerium.

8. The phosphor according to claim 7 , wherein the element Z is europium.

9. The phosphor according to claim 8 , wherein the element M is calcium, the element A is aluminum, and the element B is silicon.

10. The phosphor according to claim 1 , wherein the phosphor is in a powder form.

11. The phosphor according to claim 10 , wherein an average particle size of the phosphor is 20 μm or smaller and 1 μm or larger.

12. A light source, comprising:

a phosphor according to claim 1 ; and

a light emitting portion emitting light having a wavelength of 300 nm to 550 nm.

wherein a part of the light having a wavelength of 300 nm to 550 nm is used as an excitation source to make the phosphor emit light having a wavelength which is different form the wavelength of 300 nm to 550 nm.

13. A light emitting diode, comprising:

a phosphor according to claim 1 ; and

a light emitting portion emitting light having a wavelength of light from 300 nm to 550 nm.

wherein a part of the light having a wavelength of light from 300 nm to 550 nm is used as an excitation source to make said phosphor emit light having a wavelength which is different from the wavelength of 300 nm to 550 nm.

14. A light emitting diode comprising,

the phosphor according to claim 10 ; and

a light emitting portion emitting light having a wavelength of 300 nm to 550 nm,

wherein a part of said light having a wavelength of 300 nm to 550 nm is used as an excitation source to make said phosphor emit light having a wavelength which is different from the wavelength of 300 nm to 550 nm.

15. A light source comprising,

the phosphor according to claim 10 ; and

a light emitting portion emitting light having a wavelength of 300 nm to 550 nm,

wherein a part of said light having a wavelength of 300 nm to 550 nm is used as an excitation source to make said phosphor emit light having a wavelength which is different from the wavelength of 300 nm to 550 nm.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S ADDRESS, PREVIOUSLY RECORDED AT REEL 021304, FRAME 0560. Recorded Aug 7, 2008
From: DOWA ELECTRONICS MATERIALS CO., LTD.
To: NICHIA CORPORATION
Reel/Frame 021502/0686 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2008
From: DOWA ELECTRONICS MATERIALS CO., LTD.
To: NICHIA CORPORATION
Reel/Frame 021304/0560 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2007
From: DOWA HOLDINGS CO., LTD.
To: DOWA ELECTRONICS MATERIALS CO., LTD.
Reel/Frame 019754/0499 →
CHANGE OF NAME Recorded Aug 27, 2007
From: DOWA MINING CO., LTD.
To: DOWA HOLDINGS CO. LTD.
Reel/Frame 019744/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2004
From: NAGATOMI, AKIRA; SAKANE, KENJI; GOTOH, MASAHIRO; YAMASHITA, SHUJI
To: DOWA MINING CO., LTD.
Reel/Frame 015479/0574 →