IP Library Granted Patent US 7,074,376
Granted Patent B2
US 7,074,376 · App. 10/922,908 · Granted Jul 11, 2006

Silica gel

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Quick Facts
Patent No.
US 7,074,376
App. No.
10/922,908
Granted
Jul 11, 2006
Kind
B2
Abstract

A method of producing a silica gel by hydrolyzing a silicon alkoxide and subjecting the resulting hydrogel to a hydrothermal treatment substantially without aging it is described. Also described in a silica gel produced by such a method and a silica gel which has the following characteristics: (a) the pore volume is from 0.6 to 1.6 ml/g, (b) the specific surface area is from 300 to 900 m 2 /g, (c) the mode diameter (Dmax) of pores is less than 20 nm, (d) the volume of pores having diameters within ±20% of Dmax is at least 50% of the total pore volume, (e) it is amorphous, and (f) the content of metal impurities is at most 500 ppm.

Claims (24)

1. A method of producing a silica gel, which comprises:

hydrolyzing a silicon alkoxide, thereby forming a hydrogel; and

subjecting the hydrogel to a hydrothermal treatment substantially without aging, thereby producing a silica gel which has the following characteristics:

(a) a pore volume ranging from 0.6 to 1.6 ml/g,

(b) a specific surface area ranging from 300 to 900 m 2 /g,

(c) a mode diameter (Dmax) of pores of less than 20 nm,

(d) a volume of pores having diameters within ±20% of Dmax of at least 50% of the total pore volume; and

(e) it is amorphous.

2. The method for producing a silica gel according to claim 1 , wherein a hydrogel having a breaking stress of at most 6 MPa is subjected to the hydrothermal treatment.

3. The method for producing a silica gel according to claim 1 , wherein the hydrothermal treatment is carried out at a temperature ranging from 50 to 150° C. for from 1 to 10 hours.

4. The method for producing a silica gel according to claim 1 , wherein the hydrothermal treatment is conducted in ammonia water.

5. The method for producing a silica gel according to claim 1 , wherein hydrolysis of said silicon alkoxide is conducted in the absence of a template.

6. A silica gel, produced by a process comprising:

hydrolyzing a silicon alkoxide, thereby forming a hydrogel; and

subjecting the hydrogel to a hydrothermal treatment substantially without aging the hydrogel, thereby producing a silica gel which has the following characteristics:

(a) a pore volume ranging from 0.6 to 1.6 ml/g,

(b) a specific surface area ranging from 300 to 900 m 2 /g,

(c) a mode diameter (Dmax) of pores of less than 20 nm,

(d) a volume of pores having diameters within ±20% of Dmax of at least 50% of the total pore volume; and

(e) it is amorphous.

7. The silica gel according to claim 6 , wherein a hydrogel having a breaking stress of at most 6 MPa is subjected to the hydrothermal treatment.

8. The silica gel according to claim 6 , wherein the hydrothermal treatment is carried out at a temperature ranging from 50 to 150° C. for from 1 to 10 hours.

9. The silica gel according to claim 6 , wherein the hydrothermal treatment is conducted in ammonia water.

10. The silica gel according to claim 6 , wherein hydrolysis of said silicon ailcoxide is conducted in the absence of a template.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →