IP Library Granted Patent US 7,055,290
Granted Patent B2
US 7,055,290 · App. 10/923,780 · Granted Jun 6, 2006

Floor covering, floor panels for forming such floor covering, and method for realizing such floor panels

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Quick Facts
Patent No.
US 7,055,290
App. No.
10/923,780
Granted
Jun 6, 2006
Kind
B2
Abstract

Floor covering, consisting of hard panels, with a laminated structure, whereby at least at the upper surface a printed decorative layer with a wood pattern is present, with thereupon a transparent layer of synthetic material in which impressions are formed, wherein the impressions substantially follow the wood pattern.

Claims (13)

1. A laminate floor covering panel comprising a base plate and a top layer;

said base plate being formed of a material selected from the group consisting of MDF and HDF;

said base plate having an upper side and a lower side;

said panel at at least one pair of opposite edges being provided with coupling parts for mutually coupling a plurality of such panels to each other in a common plane to form a floor covering, wherein these coupling parts in coupled condition of two of such panels provide for an interlocking in a direction perpendicular to the plane of the panels as well as in a direction perpendicular to the edges concerned and parallel to the plane of the panels;

said top layer being provided directly at the upper side of the base plate;

said top layer consisting solely of one decorative layer soaked in resin, said resin-soaked decorative layer defining a synthetic layer at least on top of a decorative pattern, wherein said synthetic layer forms the top side of the panel;

said synthetic layer comprising wear and tear resisting substances associated with the upper surface of the top side of the panel;

said resin soaked decorative layer including a printed wood pattern beneath a resin layer;

the upper surface of the top side of the panel having impressions extending from the upper top side of the panel into said resin-soaked decorative layer; and

wherein said impressions substantially follow the printed wood pattern to form an embossment which is in register with the printed wood pattern.

2. The laminate floor covering panel as claimed in claim 1 , wherein the depth of the impressions and the amount of resin constituting said resin-soaked decorative layer are selected such that the impressions remain spaced a distance above the printed wood pattern.

3. The laminate floor covering panel as claimed in claim 1 , wherein said top layer is formed as direct pressure laminate (DPL).

4. The laminate floor covering panel as claimed in claim 1 , wherein the impressions comprise successive short impressions which, globally, follow the nerves of the wood pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2006
From: UNILIN BEHEER B.V., BESLOTEN VENNOOTSCHAP
To: FLOORING INDUSTRIES LTD
Reel/Frame 018160/0764 →