IP Library Granted Patent US 8,133,320
Granted Patent B2
US 8,133,320 · App. 10/925,217 · Granted Mar 13, 2012

Diamond heat sink in a laser

Assignee: Apollo Diamond, Inc.
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Quick Facts
Patent No.
US 8,133,320
App. No.
10/925,217
Granted
Mar 13, 2012
Kind
B2
Abstract

A laser has a laser material in thermal contact with a diamond, such that the diamond is operable to carry heat away from the laser material. In further embodiments, the diamond has a reduced nitrogen content, is a reduced carbon-13 content, is a monocrystalline or multilayer low-strain diamond, or has a thermal conductivity of greater than 2200 W/mK.

Claims (51)

1. A laser assembly, comprising:

a laser material comprising at least one of a non-semiconducting solid, a gas, a chemical or other non-semiconductor laser material;

a diamond in contact with the laser material, the diamond operable to transfer heat from the laser material, wherein the diamond has a thermal conductivity of greater than 2200 W/mK.

2. The laser assembly of claim 1 , wherein the diamond is a synthetic monocrystalline diamond.

3. The laser assembly of claim 1 , wherein the diamond comprises less than 1 ppm impurities.

4. The laser assembly of claim 1 , wherein the diamond has a thermal conductivity of greater than 2500 W/mK.

5. The laser assembly of claim 1 , wherein the diamond has a thermal conductivity of greater than 2700 W/mK.

6. The laser assembly of claim 1 , wherein the diamond has a thermal conductivity of greater than 3200 W/mK.

7. The laser assembly of claim 1 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 1%.

8. The laser assembly of claim 1 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.1%.

9. The laser assembly of claim 1 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.001%.

10. The laser assembly of claim 1 , wherein the diamond is has a nitrogen concentration of less than 50 ppm.

11. The laser assembly of claim 1 , wherein the diamond is has a nitrogen concentration of less than 10 ppm.

12. The laser assembly of claim 1 , wherein the diamond is has a nitrogen concentration of less than 5 ppm.

13. The laser assembly of claim 1 , wherein the diamond is a low-strain multilayer monocrystalline CVD diamond, wherein the multiple layers of the multilayer diamond comprise different atomic composition.

14. A method of constructing a laser assembly, comprising:

configuring a diamond in contact with a laser material, the diamond operable to transfer heat from the laser material, the laser material comprising at least one of a non-semiconducting solid, a gas, a chemical or other non-semiconductor laser material.

15. The method of constructing a laser assembly of claim 14 , wherein the diamond is a synthetic monocrystalline diamond.

16. The method of constructing a laser assembly of claim 14 , wherein the diamond comprises less than 1 ppm of impurities.

17. The method of constructing a laser assembly of claim 14 , wherein the diamond has a thermal conductivity of greater than 2500 W/mK.

18. The method of constructing a laser assembly of claim 14 , wherein the diamond has a thermal conductivity of greater than 2700 W/mK.

19. The method of constructing a laser assembly of claim 14 , wherein the diamond has a thermal conductivity of greater than 3200 W/mK.

20. The method of constructing a laser assembly of claim 14 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 1%.

21. The method of constructing a laser assembly of claim 14 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.1%.

22. The method of constructing a laser assembly of claim 14 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.001%.

23. The method of constructing a laser assembly of claim 14 , wherein the diamond is has a nitrogen concentration of less than 50 ppm.

24. The method of constructing a laser assembly of claim 14 , wherein the diamond is has a nitrogen concentration of less than 10 ppm.

25. The method of constructing a laser assembly of claim 14 , wherein the diamond is has a nitrogen concentration of less than 5 ppm.

26. The method of constructing a laser assembly of claim 14 , wherein the diamond is a low-strain multilayer monocrystalline CVD diamond, wherein the multiple layers of the multilayer diamond comprise different atomic composition.

27. A method of constructing a semiconductor laser, comprising:

forming an n-type semiconductor in contact with a p-type semiconductor to form a semiconductor p-n junction having a laser active region at the junction; and

coupling at least one layer of diamond to the n-type semiconductor, the p-type semiconductor, or the p-n junction, wherein the diamond has a thermal conductivity of greater than 2200 W/mK;

wherein the at least one layer of diamond comprises at least one of the p-type material used to form the p-n junction or the n-type material used to form the p-n junction.

28. The semiconductor laser of claim 27 , wherein the at least one layer of diamond is a substrate on which the semiconductor p-n junction is constructed.

29. A method of operating a laser assembly comprising:

carrying heat away from a laser material via a diamond in thermal contact with the laser material, wherein the diamond has a thermal conductivity of greater than 2200 W/mK, and wherein the laser material comprises at least one of a non-semiconducting solid, a gas, a chemical or other non-semiconductor laser material.

30. The method of operating a laser assembly of claim 29 , wherein the diamond is a synthetic monocrystalline diamond.

31. The method of operating a laser assembly of claim 29 , wherein the diamond comprises impurities of less than 1 ppm.

32. The method of operating a laser assembly of claim 29 , wherein the diamond has a thermal conductivity of greater than 2500 W/mK.

33. The method of operating a laser assembly of claim 29 , wherein the diamond has a thermal conductivity of greater than 2700 W/mK.

34. The method of operating a laser assembly of claim 29 , wherein the diamond has a thermal conductivity of greater than 3200 W/mK.

35. The method of operating a laser assembly of claim 29 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 1%.

36. The method of operating a laser assembly of claim 29 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.1%.

37. The method of operating a laser assembly of claim 29 , wherein the diamond is isotopically enhanced with carbon-12 such that the resulting carbon-13 concentration is less than 0.001%.

38. The method of operating a laser assembly of claim 29 , wherein the diamond is has a nitrogen concentration of less than 50 ppm.

39. The method of operating a laser assembly of claim 29 , wherein the diamond is has a nitrogen concentration of less than 10 ppm.

40. The method of operating a laser assembly of claim 29 , wherein the diamond is has a nitrogen concentration of less than 5 ppm.

41. The method of operating a laser assembly of claim 29 , wherein the diamond is a low-strain multilayer monocrystalline CVD diamond, wherein the multiple layers of the multilayer diamond comprise different atomic composition.

42. A method of operating a semiconductor laser, comprising:

cooling a laser active region of a semiconductor p-n junction with at least one layer of diamond coupled to the p-n junction or the laser active region, wherein the diamond has a thermal conductivity of greater than 2200 W/mK, wherein the at least one layer of diamond comprises at least one p-type material used to form the p-n junction, n-type material used to form the p-n junction, and the laser active region.

43. The method of operating a semiconductor laser of claim 42 , wherein the at least one layer of diamond is a substrate on which the semiconductor p-n junction and active region are constructed.

Assignments (3)
SECURITY INTEREST Recorded Jan 16, 2015
From: SCIO DIAMOND TECHNOLOGY CORPORATION
To: HERITAGE GEMSTONE INVESTORS, LLC
Reel/Frame 034736/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2013
From: APOLLO DIAMOND, INC.
To: SCIO DIAMOND TECHNOLOGY CORPORATION
Reel/Frame 030615/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2007
From: LINARES, ROBERT C.
To: APOLLO DIAMOND, INC.
Reel/Frame 020100/0415 →
Continuity (1)
Related Publication 20060045154A1 · Mar 2, 2006