IP Library Granted Patent US 7,858,544
Granted Patent B2
US 7,858,544 · App. 10/938,079 · Granted Dec 28, 2010

Hydroengorged spunmelt nonwovens

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Quick Facts
Patent No.
US 7,858,544
App. No.
10/938,079
Granted
Dec 28, 2010
Kind
B2
Abstract

A hydroengorged spunmelt nonwoven formed of thermoplastic continuous fibers and a pattern of fusion bonds. The nonwoven has either a percentage bond area of less than 10 percent, or a percentage bond area of at least 10% wherein the pattern of fusion bonds is anisotropic.

Claims (18)

1. A hydroengorged spunmelt nonwoven formed of thermoplastic continuous fibers and a pattern of fusion bonds, said hydroengorged spunmelt nonwoven having one of

a positive percentage fusion bond area of less than 10%, and

a percentage fusion bond area of at least 10% wherein said bonding pattern of fusion bonds is anisotropic.

2. A hydroengorged spunmelt nonwoven formed of thermoplastic continuous fibers and a pattern of fusion bonds, said hydroengorged spunmelt nonwoven having a percentage fusion bond area of at least 10% wherein said bonding pattern of fusion bonds is anisotropic.

3. The nonwoven of claim 2 which is orthogonally differentially bonded with fusion bonds.

4. The nonwoven of claim 2 wherein said nonwoven after hydroengorgement exhibits an increase of at least 50% in caliper relative to said nonwoven prior to hydroengorgement.

5. The nonwoven of claim 2 wherein said bonds have a maximum dimension d, and a maximum bond separation of at least 4d.

6. The nonwoven of claim 2 having a basis weight of 5-50 gsm.

7. The nonwoven of claim 2 wherein said nonwoven exhibits a tensile strength after hydroengorgement of at least 75% of the tensile strength prior to hydroengorgement.

8. An absorbent article including the nonwoven of claim 1 .

9. A non-absorbent article including the nonwoven of claim 1 .

10. A laminate or blend including the nonwoven of claim 1 .

11. The nonwoven of claim 1 including a finish modifying the surface energy thereof.

12. The nonwoven of claim 1 including a finish increasing the condrapable nature thereof.

13. A hydroengorged synthetic fiber structure having a pattern of fusion bonds, said structure having one of

a positive percentage fusion bond area of less than 10%, and

a percentage fusion bond area of at least 10% wherein said bonding pattern of fusion bonds is anisotropic.

14. The fiber structure of claim 13 formed of a spunmelt nonwoven having thermoplastic continuous fibers.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jul 3, 2018
From: JPMORGAN CHASE BANK, N.A.
To: FIRST QUALITY NONWOVENS, INC.
Reel/Frame 046259/0631 →
RELEASE OF SECURITY INTEREST Recorded Jul 3, 2018
From: JPMORGAN CHASE BANK, N.A.
To: FIRST QUALITY NONWOVENS, INC.
Reel/Frame 046259/0693 →
RELEASE OF SECURITY INTEREST Recorded Jul 3, 2018
From: JPMORGAN CHASE BANK, N.A.
To: FIRST QUALITY NONWOVENS, INC.
Reel/Frame 046259/0727 →
SECURITY AGREEMENT Recorded Sep 29, 2011
From: FIRST QUALITY BABY PRODUCTS, LLC; FIRST QUALITY ENTERPRISES, INC.; FIRST QUALITY NONWOVENS, INC.; FIRST QUALITY PRODUCTS, INC.; FIRST QUALITY RETAIL SERVICES, LLC; FIRST QUALITY TISSUE, LLC; NUTEK DISPOSABLES, INC.; PARAGON TRADE BRANDS, LLC
To: JPMORGAN CHASE, N.A.
Reel/Frame 026994/0359 →