Method of improving polysilicon film crystallinity
A method of improving a polysilicon film crystallinity in a sequential lateral solidification process is provided. A mask having a main pattern portion and a compensating pattern portion is provided. The main pattern portion defines a laser beam pattern scanning and transforming an amorphous silicon film into a polysilicon film. The compensating pattern portion adjacent to the main pattern portion adjusts the energy of the laser beam injected to the polysilicon film to improve the grain shape thereof.
1 . A mask for recrystallization in a sequential lateral solidification (SLS) process comprising:
a main pattern portion to define a pattern of a laser beam scanning the amorphous silicon film to transform the amorphous silicon film into a polysilicon film; and
a compensating pattern portion adjacent to the main pattern portion for adjusting the energy of the laser beam scanning the polysilicon film to improve grain shape thereof.
2 . The mask of claim 1 , wherein the compensating pattern portion is transparent.
3 . The mask of claim 1 , wherein the compensating pattern portion is translucent.
4 . The mask of claim 1 , wherein the compensating pattern portion comprises a dummy pattern.
5 . The mask of claim 1 , wherein the energy ratio of the laser beam adjusted by the compensating pattern portion to that through the main pattern portion is ⅓˜⅗.
6 . A method for improving polysilicon film crystallinity in a sequential lateral solidification (SLS) process, comprising:
providing an amorphous silicon film;
providing a mask having a main pattern portion and a compensating pattern portion, wherein the compensating pattern portion is adjacent to the main pattern potion;
providing a laser beam to scan a predetermined region of the amorphous silicon film through the main pattern portion to transform the amorphous silicon film into a polysilicon film; and
irradiating the laser beam to the predetermined region of the polysilicon film through the compensating pattern portion.
7 . The method of claim 6 , wherein the compensating pattern portion is transparent.
8 . The method of claim 6 , wherein the compensating pattern portion is translucent.
9 . The method of claim 6 , wherein the compensating pattern portion comprises a dummy pattern.
10 . The method of claim 6 , wherein the laser beam is a semi-Gaussuan beam.
11 . The method of claim 6 , wherein the laser beam is a flat-top shaped beam.
12 . The method of claim 6 , wherein the intensity of the laser beam is 600 mJ/cm 2 .
13 . The method of claim 6 , wherein the energy ratio of the laser beam through the compensating pattern portion to that through the main pattern portion is ⅓ to ⅗.
14 . The method of claim 6 , wherein the intensity of the laser beam is below a full melt threshold intensity: 370 mJ/cm 2 of the polysilicon film.
15 . A method for improving polysilicon film crystallinity in a sequential lateral solidification (SLS) process, comprising:
providing an amorphous silicon film;
providing a mask;
using the mask in a sequential lateral solidification process to transform the amorphous silicon film into a polysilicon film; and
fully annealing the polysilicon film.
16 . The method of claim 15 , wherein the step for fully annealing the polysilicon film utilizes an excimer laser annealing process.
17 . The method of claim 15 , wherein a scanning speed of the mask through the amorphous silicon film is 0.6 cm/sec and the energy of the laser beam used in the scanning is 370 mJ/cm 2 .
18 . The method of claim 15 , the method for fully annealing further comprising steps of:
providing a compensating mask; and
irradiating a laser beam through the compensating mask to the polysilicon film.