Dual speed quad brush two pole motor system
View Patent ↗A motor system includes four brushes electrically connected to a rotor. A stator includes two magnetic poles. A circuit selectively rotates the rotor at a first speed by applying a first voltage to a first of the brushes and a second voltage to a second of the brushes. The circuit selectively rotates the rotor at a second speed by applying the first voltage to the first brush or the second brush, and applying the second voltage to a third of the brushes and/or a fourth of the brushes.
1. A motor system comprising:
a rotor;
four brushes electrically connected to said rotor, each of said four brushes being selectively connected to said rotor in one of at least two of a plurality of different states;
a stator including two magnetic poles; and
a circuit configured to selectively switch each of said brushes between the at least two different states such that said circuit may:
rotate said rotor at a first speed in a first direction by connecting a first of said brushes in a first of the states, a second of said brushes in a second of the states, and a third and a fourth of said brushes in a third of the states;
rotate said rotor at a second speed in the first direction by connecting said first brush in the first state, said third brush and said fourth brush in the second state, and said second brush in the third state; and
rotate said rotor in a second rotational direction opposite to the first rotational direction by connecting said second brush in the first state and at least one of said first brush, said third brush and said fourth brush in the second state.
2. The system of claim 1 wherein said two magnetic poles comprise two permanent magnets.
3. The system of claim 1 wherein the second speed is greater than the first speed.
4. The system of claim 3 wherein the second speed is approximately twice the first speed, and a stall torque at the second speed is within 10% of a stall torque at the first speed.
5. The system of claim 1 wherein the first state comprises applying a DC voltage to said brush and the second state comprises applying approximately a ground voltage to said brush.
6. The system of claim 1 wherein said circuit is configured to:
rotate said rotor at the first speed in a first rotational direction by applying a first voltage to said first brush and a second voltage to said second brush; and
rotate said rotor at the first speed in a second rotational direction opposite to the first rotational direction by applying the first voltage to said second brush and the second voltage to said first brush.
7. The system of claim 1 wherein said circuit is configured to:
rotate said rotor at the second speed in a first rotational direction by applying a first voltage to said first brush, and applying a second voltage to said third brush and said fourth brush; and
rotate said rotor at the second speed in a second rotational direction opposite to the first rotational direction by applying the first voltage to said second brush, and applying the second voltage to said third brush and said fourth brush.
8. The system of claim 7 wherein said circuit includes at most three switch elements.
9. The system of claim 1 further comprising at least one thermal protection device connected in series with at least one of said brushes.
10. The system of claim 1 wherein each of said four brushes is switchable between at least two of:
a first voltage;
a second voltage; and
electrical disconnection from a voltage source.
11. The system of claim 1 wherein at least one of said four brushes is switchable between:
a first voltage;
a second voltage; and
electrical disconnection from a voltage source.
12. The system of claim 1 wherein said third brush and said fourth brush are electrically connected together.
13. A motor system comprising:
a rotor;
four brushes electrically connected to said rotor, each of said four brushes being selectively connected to said rotor in one of at least two of a plurality of different states; and
a circuit configured to selectively switch each of said brushes between the at least two different states such that said circuit may:
rotate said rotor at a first speed in a first direction by connecting first of said brushes in a first of the states, a second of said brushes in a second of the states, and a third and a fourth of said brushes in a third of the states;
rotate said rotor at a second speed in the first direction by connecting said first brush in the first state, said third brush and said fourth brush in the second state, and said second brush in the third state; and
rotate said rotor in a second rotational direction opposite to the first rotational direction by connecting said second brush in the first state and at least one of said first brush, said third brush and said fourth brush in the second state.
14. The system of claim 13 wherein said circuit is configured to:
rotate said rotor at the first speed in a first rotational direction by applying a first voltage to said first brush and a second voltage to said second brush; and
rotate said rotor at the first speed in a second rotational direction opposite to the first rotational direction by applying the first voltage to said second brush and the second voltage to said first brush.
15. The system of claim 13 wherein said circuit is configured to:
rotate said rotor at the second speed in a first rotational direction by applying a first voltage to said first brush, and applying a second voltage to said third brush and said fourth brush; and
rotate said rotor at the second speed in a second rotational direction opposite to the first rotational direction by applying the first voltage to said second brush, and applying the second voltage to said third brush and said fourth brush.
16. The system of claim 13 , further comprising a stator including two permanent magnets, a first end of a first of said magnets opposing a first end of a second of said magnets, a second end of said first magnet opposing a second end of said second magnet, said four brushes disposed between said magnets, a first of said brushes being disposed approximately midway between said first end and said second end of said first magnet, a second of said brushes being disposed approximately midway between said first end and said second end of said second magnet, a third of said brushes being disposed proximate said first end of said first magnet and said first end of said second magnet, a fourth of said brushes being disposed proximate said second end of said first magnet and said second end of said second magnet.
17. The system of claim 16 wherein said first end of said first magnet is separated from said first end of said second magnet by a first gap, said second end of said first magnet being separated from said second end of said second magnet by a second gap.
18. The system of claim 17 wherein said third brush is disposed along said first gap and said fourth brush is disposed along said second gap.
19. The system of claim 16 wherein said first brush and said second brush are diametrically opposed to one another, and said third brush and said fourth brush are diametrically opposed to one another.
20. The system of claim 16 further comprising a commutator electrically connected to each of said brushes, said four brushes being substantially evenly spaced around a circumference of said commutator.