Using an external spiral servo writer to write spiral tracks to a disk to facilitate writing product servo sectors to the disk

1. A method of writing product servo sectors to a disk of a disk drive, the disk drive comprising control circuitry and a head disk assembly (HDA) comprising the disk, an actuator arm, a head connected to a distal end of the actuator arm, and a voice coil motor for rotating the actuator arm about a pivot to position the head radially over the disk, the method comprising the steps of:

(a) inserting a head positioning pin of an external spiral servo writer into the HDA, the head positioning pin for engaging the actuator arm;

(b) using the external spiral servo writer to derive a radial location of the head;

(c) actuating the head positioning pin in response to the radial location of the head in a closed loop system to rotate the actuator arm about the pivot in order to position the head radially over the disk while writing a plurality of spiral tracks, each spiral track comprising a high frequency signal interrupted at a predetermined interval by a sync mark;

(d) removing the head positioning pin from the HDA;

(e) using the head internal to the disk drive to read the spiral tracks to generate a read signal;

(f) processing the read signal to detect the sync marks in the spiral tracks to synchronize a servo write clock;

(g) processing the read signal to demodulate the high frequency signal in the spiral tracks to generate a position error signal used to maintain the head internal to the disk drive along a substantially circular target path; and

(h) using the head internal to the disk drive and the servo write clock to write product servo sectors along the circular target path.

2. The method as recited in claim 1 , further comprising the step of maintaining synchronization of the servo write clock in response to the high frequency signal in the spiral tracks.

3. The method as recited in claim 2 , further comprising the steps of:

(a) using the head internal to the disk drive to read the high frequency signal in the spiral tracks to generate a read signal;

(b) sampling the read signal using the servo write clock to generate a sequence of sample values;

(c) generating a timing recovery measurement in response to the sample values; and

(d) maintaining synchronization of the servo write clock in response to the timing recovery measurement.

4. The method as recited in claim 2 , further comprising the steps of:

(a) generating a coarse timing recovery measurement in response to the spiral sync mark detect signal;

(b) generating a fine timing recovery measurement in response to the high frequency signal in the spiral tracks; and

(c) maintaining synchronization of the servo write clock in response to the coarse timing recovery measurement and the fine timing recovery measurement.

5. The method as recited in claim 4 , further comprising the steps of:

(a) clocking a modulo-N counter using the servo write clock; and

(b) generating the coarse timing recovery measurement in response to the modulo-N counter.

6. The method as recited in claim 1 , wherein the control circuitry within the disk drive is used to read the sync marks in the spiral tracks in order to synchronize the servo write clock.

7. The method as recited in claim 1 , wherein an external product servo writer is used to read the sync marks in the spiral tracks in order to synchronize the servo write clock.