IP Library Granted Patent US 7,285,596
Granted Patent B2
US 7,285,596 · App. 10/947,011 · Granted Oct 23, 2007

Anionic polymerization diinitiator and process for preparing same

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Quick Facts
Patent No.
US 7,285,596
App. No.
10/947,011
Granted
Oct 23, 2007
Kind
B2
Abstract

Disclosed is an anionic diinitiator prepared using a diisopropenyl benzene compound and an organo lithium compound having primary polymerization sites. The anionic diinitiators are prepared by admixing a diisopropenyl benzene compound with diethyl ether, ethylene, an organo lithium compound, and a solvent under reaction conditions sufficient to prepare a diinitiator having primary lithium alkyl reactive sites. The diinitiators are particularly useful in preparing block copolymers.

Claims (23)

1. An anionic polymerization diinitiator prepared by admixing a diisopropenyl benzene compound selected from the group 1,2-diisopropenylbenzene; 1,3-diisopropenylbenzene; 1,4-diisopropenylbenzene; 3,4,5,6 - tetramethyl-1,2-diisopropnenylbenzene; 2,4,5,6-tetraethyl-1,3-diiso-propenylbenzene; 2,3,5,6-tetra-n-hexyl-1,4-diisopropenyl-benzene; 3,4-dicyclohexyl-1,2-diisopropenyl-benezene; 5-(3-methyl-cyclopentyl)-1,3-diiso-propenylbenzene; 3-cyclopentyl-methyl-6-n-propyl-1,4 -diisopropenyl-benzene; 4-(2-cyclo-butyl-1-ethyl)-1,2-diisopropenylbenzene; 3-(2-n-propylcyclopropyl)-1,4-diisopropenylbenzene; 2-methyl-5 -n-hexyl-1,3-diisopropenylbenzene; 4-methyl-1,2-diiso-propenyl-benzene; 5-ethyl-1,3-diisopropenylbenzene; 3-methyl-1,4-diisopropenylbenzene; and mixtures thereof, with diethyl ether, ethylene, an organo lithium compound, and a solvent under reaction conditions sufficient to prepare a diinitiator having primary lithium alkyl reactive sites.

2. The anionic polymerization diinitiator of claim 1 wherein the diisopropenyl benzene compound is 1,3-diisopropenylbenzene.

3. The anionic polymerization diinitiator of claim 1 wherein the organo lithium compound is selected from the group isopropyllithium, sec-butyllithium, tert-octyllithium, tert-butyllithium, and mixtures thereof.

4. The anionic polymerization diinitiator of claim 3 wherein the organo lithium compound is sec-butyl lithium.

5. The anionic polymerization diinitiator of claim 1 wherein the solvent is selected from the group cyclopentane, cyclohexane, hexane, cycloheptane, heptane, benzene, naphthalene, toluene, xylene, tetralin, decalin, dimethyl ether, methylethyl ether, diethyl ether, 1,3-diethoxypropane, tetrahydrofuran and mixtures thereof.

6. The anionic polymerization diinitiator of claim 5 wherein the solvent is cyclohexane.

7. An anionic polymerization diinitiator having the general formula:

wherein R 1 has the general formula:

and R 3 is an aliphatic, cycloaliphatic, aromatic or alkyl-substituted aromatic hydrocarbon radical having from 1 to about 20 carbon atoms, each n is independently an integer having a value from 1 to 10, and R 2 is hydrogen or an alkyl or cycloalkyl radical containing from 1 to 6 carbon atoms.

8. The anionic polymerization diinitiator of claim 7 wherein 3 is an alkyl or cycloalkyl radical containing from 1 to 6 carbon atoms.

9. The anionic polymerization diinitiator of claim 8 having the general formula:

wherein each n is independently an integer having a value of from 1 to 10.

10. A process for preparing an anionic polymerization diinitiator comprising admixing a diisopropenyl benzene compound, diethyl ether, ethylene, an organo lithium compound, and a solvent under reaction conditions sufficient to prepare a diinitiator having primary lithium alkyl reactive sites.

11. The process of claim 10 wherein the diisopropenyl benzene compound is 1,3-diisopropenylbenzene; the organo lithium compound is sec-butyl lithium, and the solvent is cyclohexane.

12. The process of claim 11 wherein the mole ratio of 1,3-diisopropenylbenzene to sec-butyl lithium is from about 0.4:1 to about 0.6:1.

13. The process of claim 12 wherein the mole ratio of 1,3-diisopropenylbenzene to sec-butyl lithium is from about 0.45:1 to about 0.5 5:1.

14. The process of claim 13 wherein the mole ratio of 1,3-diisopropenylbenzene to sec-butyl lithium is about 1:2.

15. The process of claim 11 wherein the molar ratio of diethyl ether to sec-butyl lithium is from about 0.1:1 to about 2:1.

16. The process of claim 15 wherein the molar ratio of diethyl ether to sec-butyl lithium is about 1:1.

17. The process of claim 11 wherein the mole ratio of ethylene to sec-butyl lithium is from about 1:1 to about 10:1.

18. The process of claim 17 wherein the mole ratio of ethylene to sec-butyl lithium is from about 2:1 to about 9:1.

19. The process of claim 18 wherein the mole ratio of ethylene to sec-butyl lithium is from about 5:1 to 8:1.

20. An anionic polymer prepared using the diinitiator of claim 1 .

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NO. 8837224 TO PATENT NO. 7737224 PREVIOUSLY RECORDED AT REEL: 037448 FRAME: 0453. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 11, 2022
From: KRATON POLYMERS U.S. LLC; ARIZONA CHEMICAL COMPANY, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 060344/0919 →
RELEASE OF SECURITY INTEREST Recorded Mar 16, 2022
From: BANK OF AMERICA, N.A.
To: KRATON POLYMERS U.S. LLC; KRATON CHEMICAL, LLC F/K/A ARIZONA CHEMICAL COMPANY, LLC; KRATON POLYMERS LLC; KRATON CORPORATION; KRATON CHEMICAL B.V.
Reel/Frame 059910/0017 →
RELEASE OF SECURITY INTEREST Recorded Mar 15, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: KRATON POLYMERS U.S. LLC
Reel/Frame 059366/0611 →
SECURITY INTEREST Recorded Apr 16, 2020
From: KRATON POLYMERS U.S. LLC; KRATON CHEMICAL, LLC F/K/A ARIZONA CHEMICAL COMPANY, LLC; KRATON POLYMERS LLC; KRATON CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053020/0101 →
PATENT SECURITY AGREEMENT Recorded Jan 7, 2016
From: KRATON POLYMERS U.S. LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037457/0843 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 8837224 TO PATENT NUMBER 7737224 PREVIOUSLY RECORDED AT REEL: 037448 FRAME: 0453. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 6, 2016
From: KRATON POLYMERS U.S. LLC; ARIZONA CHEMICAL COMPANY, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 037448/0453 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT PATENT NUMBER 7720798 AND REPLACE WITH PATENT NUMBER 7220798 PREVIOUSLY RECORDED ON REEL 025845 FRAME 0795. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE BY SECURED PARTY. Recorded Dec 16, 2015
From: USB AG, STAMFORD BRANCH
To: KRATON POLYMERS U.S. LLC
Reel/Frame 037312/0070 →
RELEASE OF SECURITY INTEREST Recorded Feb 24, 2011
From: UBS AG, STAMFORD BRANCH
To: KRATON POLYMERS U.S. LLC
Reel/Frame 025845/0795 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2006
From: WILLIS, CARL L.; GOODWIN, DANIEL E.; HADDIX, GRANT W.; TUTUNJIAN, PIERRE N.; TCOCCHIARA, JOY P.
To: KRATON POLYMERS U.S. LLC
Reel/Frame 018423/0417 →
SUPPLEMENT TO PATENT SECURITY AGREEMENT Recorded May 18, 2006
From: KRATON POLYMERS U.S. LLC
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 017892/0158 →