IP Library Granted Patent US 7,364,793
Granted Patent B2
US 7,364,793 · App. 10/949,926 · Granted Apr 29, 2008

Powdered lithium transition metal oxide having doped interface layer and outer layer and method for preparation of the same

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Quick Facts
Patent No.
US 7,364,793
App. No.
10/949,926
Granted
Apr 29, 2008
Kind
B2
Abstract

The present invention provides a powdered lithium transition metal oxide useful as a major component for cathode active material of rechargeable lithium batteries, comprising a lithium transition metal oxide particle, a doped interface layer formed near the surface of the particle, and a thermodynamically and mechanically stable outer layer, and a method of preparing the same.

Claims (21)

1. A powdered lithium transition metal oxide comprising a lithium transition metal oxide particle, a cation doped interface layer formed near the surface of the particle, and a thermodynamically and mechanically stable outer layer, wherein the cation doped interface layer is a reaction product of (i) the lithium transition metal oxide and (ii) a lithium acceptor compound supplying the cation, and the lithium transition metal oxide is LiCoO 2 having a layered crystal structure, or a mixed Li—Mn—Ni—Co-oxide having a layered crystal structure.

2. The powdered lithium transition metal oxide according to claim 1 , wherein the lithium transition metal oxide further contain cationic dopants.

3. The powdered lithium transition metal oxide according to claim 1 , wherein the dopant cation is Al or Al/Mg.

4. The powdered lithium transition metal oxide according to claim 3 , wherein the dopant cation is Al.

5. The powdered lithium transition metal oxide according to claim 1 , wherein the lithium acceptor is phosphate and/or fluorine anions, and the concentration of fluorine anion is 0.5˜5% by atoms F per transition metal cation, and the concentration of phosphate anion is 0.2˜2% by atoms per transition metal cation.

6. The powdered lithium transition metal oxide according to claim 1 , wherein the outer layer is a surface film which is mechanically stable and also has thermodynamic stability under cathodic conditions to at least 5V versus Li/Li + .

7. The powdered lithium transition metal oxide according to claim 1 , wherein the lithium acceptor is lithium cryolite Li 3 AlF 6 and the cation is aluminum, in which the concentration of fluorine is 0.5-5% by atoms per metal cation.

8. The powdered lithium transition metal oxide according to claim 1 , wherein the lithium acceptor has a low melting point below 800° C.

9. A method of preparing the powdered lithium transition metal oxide according to claim 1 , comprising the steps of:

(a) coating the surface of a powdered lithium transition metal oxide with a primary salt containing a dopant cation and being a strong lithium acceptor; and

(b) subjecting the salt-coated metal oxide to heat treatment at a temperature of not less than 700° C.

10. The method according to claim 9 , wherein the primary salt is of a single salt phase or a mixture of two or more salt phases.

11. The method according to claim 9 , wherein the lithium acceptor is one or more selected from the group consisting of F − and PO 4 − , and the dopant cation is one or more selected from the group consisting of Al 3+ , Ca 2+ , Mg 2+ and Ba 2+ .

12. The method according to claim 9 , wherein the primary salt contains 0.1˜5% by atoms of dopant cation per transition metal cation.

13. The method according to claim 9 , wherein the primary salt contains at least 30% by weight of Li 3 AlF 6 and the total amount of the aluminum dopant cation per transition metal is in the range of 0.1 to 2% by atoms.

14. The method according to claim 13 , wherein the primary salt contains at least 50% by weight of Li 3 AlF 6 and the total amount of the aluminum dopant cation per transition metal is in the range of 0.2 to 1.5% by atoms.

15. The method according to claim 9 , wherein the primary salt further includes other lithium salts of Li 2 CO 3 , LiPO 3 and/or LiOH in the range of 1˜60% by weight based upon the total weight of salts including the primary salt.

16. The method according to claim 9 , wherein the primary salt is a mixture of Li 3 AlF 6 and Li 2 CO 3 in which the content of Li 3 AlF 6 is at least 30% by weight.

17. The method according to claim 9 , wherein the heat treatment temperature is in the range of 700° C.˜1020° C.

18. A cathode active material for rechargeable lithium ion battery, comprising the powdered lithium transition metal oxide according to claim 1 .

19. The powdered lithium transition metal oxide according to claim 1 , wherein the cationic dopants are one or more selected from the group consisting of Mg, Al, Ti, Cu, Fe, Zn, Ta, Cr, B, and Ga.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2004
From: PAULSEN, JENS M.; KIM, MUNJU; BAE, JOON SUNG; JANG, JAEUP; PARK, HONG-KYU
To: LG CHEM, LTD.
Reel/Frame 015515/0190 →