IP Library Granted Patent US 7,381,395
Granted Patent B2
US 7,381,395 · App. 10/951,732 · Granted Jun 3, 2008

Non-aqueous electrolyte secondary battery and method of manufacturing the same

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Quick Facts
Patent No.
US 7,381,395
App. No.
10/951,732
Granted
Jun 3, 2008
Kind
B2
Abstract

A positive electrode used in the non-aqueous electrolyte secondary battery of the present invention includes a hexagonal system lithium-containing cobalt composite oxide represented by the general expression ┌LiCo 1-X M X O 2 (M=Zr, Mg, Al)┘ obtained by synthesizing a lithium compound as a lithium source with a cobalt compound as a cobalt source to which 0.01 mol % or more and 1.0 mol % or less of zirconium is added and magnesium and/or aluminum is added through coprecipitation, as the positive electrode active material, whereby the thermal stability, load performance and charging/discharging cycle performance characteristics of the non-aqueous electrolyte secondary battery are improved without lowering its capacity and charging/discharging efficiency.

Claims (18)

1. A method of manufacturing a positive electrode active material capable of occluding/ejecting a lithium ion, wherein the method comprises:

a coprecipitation step for coprecipitating a cobalt compound as the cobalt source for thermal decomposition formation thereof so that 0.01 mol % or more and 1.0 mol % or less of zirconium is added and 0.01 mol % or more and 3.0 mol % or less of magnesium is added, relative to the amount of cobalt, to the first stage cobalt compound,

a mixing step for mixing a first component composed of the zirconium and magnesium-coprecipitated cobalt compound and a second component composed of a lithium compound as the lithium source to form a mixture, and

a calcining step for calcining the mixture.

2. The method of manufacturing a positive electrode active material according to claim 1 , wherein the mol ratio between cobalt of the first component and lithium of the second component is 1:1.

3. The method of manufacturing a positive electrode active material according to claim 1 , wherein the first stage cobalt compound is either cobalt carbonate or cobalt hydroxide.

4. The method of manufacturing a positive electrode active material capable of occluding/ejecting a lithium ion, wherein the method comprises:

a coprecipitation step for coprecipitating a cobalt compound as the cobalt source for thermal decomposition formation thereof so that 0.01 mol % or more and 1.0 mol % or less of zirconium and 0.01 mol % or more and 3.0 mol % of aluminum is added, relative to the amount of cobalt, to a first stage cobalt compound,

a mixing step for mixing a first component composed of the zirconium and an aluminum-coprecipitated cobalt compound and a second component composed of a lithium compound as the lithium source to form a mixture, and

a calcining step for calcining the mixture.

5. The method of manufacturing a positive electrode active material according to claim 4 , wherein the mol ratio between cobalt of the first component and lithium of the second component is 1:1.

6. The method of manufacturing a positive electrode active material according to claim 4 , wherein the first stage cobalt compound is either cobalt carbonate or cobalt hydroxide.

7. A method of manufacturing a positive electrode active material capable of occluding/ejecting a lithium ion, wherein the method comprises:

a coprecipitation step for coprecipitating a cobalt compound as the cobalt source for thermal decomposition formation thereof so that 0.01 mol % or more and 1.0 mol % or less of zirconium is added and 0.01 mol % and more and 3.0 mol % or less of magnesium is added and 0.01 mol % or more and 3.0 mol % or less of aluminum is added, relative to the amount of cobalt, to the first stage cobalt compound,

a mixing step for mixing a first component composed of the zirconium, magnesium and aluminum-coprecipitated cobalt compound and a second component composed of a lithium compound as the lithium source to form a mixture, and

a calcining step for calcining the mixture.

8. The method of manufacturing a positive electrode active material according to claim 7 , wherein the mol ratio between cobalt of the first component and lithium of the second component is 1:1.

9. The method of manufacturing a positive electrode active material according to claim 7 , wherein the first stage cobalt compound is either cobalt carbonate or cobalt hydroxide.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD.
Reel/Frame 064745/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2004
From: MIYAZAKI, SHINYA; NISHIDA, NOBUMICHI
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 015852/0221 →