Highly reflective optical element
View Patent ↗A reflective optical film comprises a layer containing a polyester voided with inorganic particles such as barium sulfate in a size and an amount sufficient to provide a visible light reflectivity of at least 93%, a void volume of 40 to 70%, the film at least (1) having a thickness of less than 150 μm, or (2) containing UV particles in amounts sufficient to provide a UV light reflectivity of less than 40%.
1. An LCD display comprising, as a back light reflector, a reflective optical film comprising a first layer containing a polyester voided with barium sulfate particles in a size and an amount sufficient to provide a visible light reflectivity for the film of at least 93%, the film at least (1) having a thickness of less than 150 μm, or (2) containing UV particles in amounts sufficient to provide a UV light reflectivity of less than 40%;
wherein a second voided polyester layer is adjacent to and integral with said polyester voided layer with barium sulfate particles; and
wherein a third voided polyester layer with barium sulfate is adjacent and integral to said second voided polyester layer and on the opposite side of said second layer from the first voided polyester layer with barium sulfate.
2. The display of claim 1 having a film thickness of less than 150 μm.
3. The display of claim 2 , the film further comprising dispersed UV absorbing particle; the barium sulfate and UV particles being present in amounts sufficient to provide a visible light reflectivity of at least 93% and a UV light reflectivity of less than 40%.
4. The display of claim 3 wherein the barium sulfate particles in the first layer are present in an amount between 40 to 70 wt of the layer and the UV absorbing particles are present in an amount between 0.5 to 10.0 wt % of the layer.
5. The display of claim 4 wherein said dispersed UV absorbing particles include titanium dioxide.
6. The display of claim 2 wherein said barium sulfate particles in the first layer have an average size from 0.1 to 10.0 μm.
7. The display of claim 6 wherein said barium sulfate particles have an average size from 0.3 to 2.0 μm.
8. The display of claim 1 wherein said polyester in the first layer is poly(ethylene-1,4-cyclohexanedimethylene terephthalate).
9. The display of claim 1 wherein the barium sulfate particles in the first layer are present in an amount between 40 to 70 wt % of the layer.
10. The display of claim 1 wherein the second voided-polyester layer comprises a polymer that is immiscible with polyester as voiding agent.
11. The display of claim 10 wherein the polymer that is immiscible with polyester is polypropylene.
12. The display of claim 10 wherein the polymer that is immiscible with polyester is present in the layer at 5 to 30 wt % of the second layer.
13. The display of claim 1 wherein the second voided polyester layer comprises polyethylene(terephthalate).
14. The display of claim 1 containing dispersed UV absorbing particles, said particles being present in an amount sufficient to provide a UV light reflectivity of less than 40%.
15. The display of claim 14 having a thickness of greater than 150 μm.
16. The display of claim 14 wherein said polyester in the first layer is poly(ethylene-1,4-cyclohexanedimethylene terephthalate).
17. The display film of claim 14 comprising a polyester voided first layer with barium sulfate particles present in an amount between 40 end 70 wt % and containing dispersed UV absorbing particles present in an amount between 0.5 to 10.0 wt %.
18. The display of claim 14 wherein said dispersed UV absorbing particles include titanium dioxide.
19. The display film of claim 14 wherein said first layer barium sulfate particles have an average size from 0.1 to 10.0 μm.
20. The display of claim 19 wherein said barium sulfate particles have an average size from 0.3 to 2.0 μm.
21. Tho display film of claim 1 wherein the barium sulfate particles in the first layer are present in a size and an amount sufficient to provide a visible light reflectivity of at least 95%.