Heat sinking fuser rolls to reduce thermal transients
A heat sink roller ( 34 ) is provided as part of a fuser apparatus ( 10 ) to reduce or eliminate thermal transients of a heated fuser roller ( 12 ). The fuser roller ( 12 ) is normally heated to its standby setpoint temperatures. Before the start of a copy run the heat sink roller ( 34 ) is moved to contact fuser roller ( 12 ), causing a temperature gradient due to thermal load placed on fuser roller ( 12 ). Once the run setpoint temperatures are reached, heat sink roller ( 34 ) is removed from contacting fuser roller ( 12 ), and receiver members ( 16 ) are passed through the fuser apparatus. When the last receiver member passes through reproduction apparatus, heat sink roller ( 34 ) moves to once again contact fuser roller ( 12 ) and return it to the standby setpoint temperatures.
1 . A mechanism for controlling temperature transients in a heated fuser roller of a reproduction apparatus comprising:
a heat sink roller movable between a first position and a second position, said first position being separated from said fuser roller and said second position being in contact with said fuser roller; and
a coolant inside said heat sink roller, said coolant selected to provide a contact heat load on said fuser roller when said heat sink roller is in contact with said fuser roller, said contact heat load being similar to a receiver member heat load on said fuser roller that would otherwise occur when a receiver member is passed through said fuser roller and an image is fused thereupon.
2 . The mechanism according to claim 1 , wherein said coolant is water.
3 . The mechanism according to claim 1 , further comprising:
an input tube for flowing said coolant into said heat sink roller; and
an output tube for flowing said coolant out from said heat sink roller.
4 . The mechanism according to claim 3 , wherein:
said coolant is virgin water from a water supply;
said virgin water is fed to said heat sink roller through said input tube; and
said virgin water passes through said heat sink roller and passes through said output tube to a wastewater drain.
5 . The mechanism according to claim 3 , further comprising:
a radiator connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said radiator, into said heat sink roller via said input tube, through said heat sink roller, and back to said radiator via said output tube.
6 . The mechanism according to claim 5 , further comprising a fan for blowing air onto said radiator to thermally cool said coolant inside said radiator.
7 . The mechanism according to claim 3 , further comprising a reservoir connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said reservoir, into said heat sink roller via said input tube, through said heat sink roller, and back to said reservoir via said output tube.
8 . A mechanism for controlling temperature transients in a heated fuser roller of a reproduction apparatus comprising:
a heat sink roller movable between a first position and a second position, said first position being separated from said fuser roller and said second position being in contact with said fuser roller;
a coolant inside said heat sink roller, said coolant selected to provide a contact heat load on said fuser roller when said heat sink roller is in contact with said fuser roller, said contact heat load being similar to a receiver member heat load on said fuser roller that would otherwise occur when a receiver member is passed through said fuser roller and an image is fused thereupon;
an input tube for flowing said coolant into said heat sink roller; and
an output tube for flowing said coolant out from said heat sink roller;
wherein said coolant is virgin water from a water supply;
said virgin water is fed to said heat sink roller through said input tube; and
said virgin water passes through said heat sink roller and passes through said output tube to a wastewater drain.
9 . The mechanism for controlling temperature transients in a heated fuser roller of a reproduction apparatus according to claim 8 , wherein said water supply is tap water.
10 . A fuser, for a reproduction apparatus, for permanently fixing a marking particle image to a receiver member, said fuser comprising:
a heated fuser roller operating at a setpoint temperature;
a heat sink roller movable between a first position and a second position, said first position being separated from said fuser roller and said second position being in contact with said fuser roller; and
a coolant inside said heat sink roller, said coolant selected to provide a contact heat load on said fuser roller when said heat sink roller is in contact with said fuser roller, said contact heat load being similar to a receiver member heat load on said fuser roller that would otherwise occur when a receiver member is passed through said fuser roller and an image is fused thereupon.
11 . The fuser according to claim 10 , wherein said coolant is water.
12 . The fuser according to claim 10 , further comprising:
an input tube for flowing said coolant into said heat sink roller;
an output tube for flowing said coolant out from said heat sink roller;
wherein said coolant is virgin water from a water supply;
said virgin water is fed to said heat sink roller through said input tube; and
said virgin water passes through said heat sink roller and passes through said output tube to a wastewater drain.
13 . The fuser according to claim 10 , further comprising:
an input tube for flowing said coolant into said heat sink roller;
an output tube for flowing said coolant out from said heat sink roller; and
a radiator connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said radiator, into said heat sink roller via said input tube, through said heat sink roller, and back to said radiator via said output tube.
14 . The fuser according to claim 13 , further comprising a fan for blowing air onto said radiator to thermally cool said coolant inside said radiator.
15 . The fuser according to claim 10 , further comprising:
an input tube for flowing said coolant into said heat sink roller;
an output tube for flowing said coolant out from said heat sink roller; and
a reservoir connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said reservoir, into said heat sink roller via said input tube, through said heat sink roller, and back to said reservoir via said output tube.
16 . A reproduction apparatus for permanently fixing a marking particle image to a receiver member comprising:
a feeder belt for feeding a receiver member through said reproduction apparatus;
a receiver belt for receiving said receiver member having said marking particle image fused thereupon;
a heated fuser roller operating at a setpoint temperature;
a blanket fitting around an exterior of said fuser roller;
an oiler mechanism for applying an oil to said blanket, thereby preventing offsetting of said marking particle image to said fuser roller;
a cleaning mechanism for cleaning said blanket;
a heat sink roller movable between a first position and a second position, said first position being separated from said fuser roller and said second position being in contact with said fuser roller; and
a coolant inside said heat sink roller, said coolant selected to provide a contact heat load on said fuser roller when said heat sink roller is in contact with said fuser roller, said contact heat load being similar to a receiver member heat load on said fuser roller that would otherwise occur when said receiver member is passed through said fuser roller and an image is fused thereupon.
17 . The reproduction apparatus according to claim 16 , wherein said coolant is water.
18 . The reproduction apparatus according to claim 16 , further comprising:
an input tube for flowing said coolant into said heat sink roller; and
an output tube for flowing said coolant out from said heat sink roller;
wherein said coolant is virgin water from a water supply;
said virgin water is fed to said heat sink roller through said input tube; and
said virgin water passes through said heat sink roller and passes through said output tube to a wastewater drain.
19 . The reproduction apparatus according to claim 16 , further comprising:
an input tube for flowing said coolant into said heat sink roller;
an output tube for flowing said coolant out from said heat sink roller; and
a radiator connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said radiator, into said heat sink roller via said input tube, through said heat sink roller, and back to said radiator via said output tube.
20 . The reproduction apparatus according to claim 19 , further comprising a fan for blowing air onto said radiator to thermally cool said coolant inside said radiator.
21 . The reproduction apparatus according to claim 16 , further comprising:
an input tube for flowing said coolant into said heat sink roller;
an output tube for flowing said coolant out from said heat sink roller; and
a reservoir connected to said input tube at a first end and connected to said output tube at a second opposite end, wherein said coolant flows through said reservoir, into said heat sink roller via said input tube, through said heat sink roller, and back to said reservoir via said output tube.
22 . A method for reducing thermal transients in a heated fuser roller, operating at a setpoint temperature wherein a heat sink roller, filled with a coolant, and movable between a first position and a second position, said first position being separated from said fuser roller and said second position being in contact with said fuser roller is provided, said method comprising:
moving said heat sink roller into said second position at the start of a copy run;
allowing said fuser roller to reach said setpoint temperature;
moving said heat sink roller to said first position; and
passing at least one receiver member through said fuser roller to fuse an image thereupon.
23 . The method according to claim 22 , further comprising moving said heat sink roller to said second position when a last receiver member passes through said fuser roller.
24 . The method according to claim 22 , further comprising selecting said coolant to provide a contact heat load on said fuser roller when said heat sink roller is in contact with said fuser roller, said contact heat load being similar to a receiver member heat load on said fuser roller that would otherwise occur when a receiver member is passed through said fuser roller and an image is fused thereupon.
25 . The method according to claim 22 , wherein said coolant is water.
26 . The method according to claim 22 , further comprising:
introducing said coolant to said heat sink roller via an input tube; and
removing said coolant out from said heat sink roller via an output tube;
wherein said coolant is virgin water from a water supply;
said virgin water is fed to said heat sink roller through said input tube; and
said virgin water passes through said heat sink roller and passes through said output tube to a wastewater drain.
27 . The method according to claim 22 , further comprising:
introducing said coolant to said heat sink roller via an input tube; and
removing said coolant out from said heat sink roller via an output tube;
connecting said input tube to a first end of a radiator;
connecting said output tube to a second opposite end of said radiator, wherein said coolant flows through said radiator, into said heat sink roller via said input tube, through said heat sink roller, and back to said radiator via said output tube.
28 . The method according to claim 27 , further comprising blowing air onto said radiator to thermally cool said coolant inside said radiator.
29 . The method according to claim 22 , further comprising:
introducing said coolant to said heat sink roller via an input tube;
removing said coolant out from said heat sink roller via an output tube;
connecting said input tube to a first end of a reservoir; and
connecting said output tube to a second opposite end of said reservoir, wherein said coolant flows through said reservoir, into said heat sink roller via said input tube, through said heat sink roller, and back to said reservoir via said output tube.