Thermally loaded component, and process for producing the component
View Patent ↗A thermally loaded component ( 10 ), in particular a rotor for a steam or gas turbine, includes a plurality of component sections which, during operation, are exposed to different temperature levels, a first component section being designed for temperatures of >750° C., a second component section being designed for temperatures of approximately between 750° C. and 600° C., and a third component section being designed for temperatures of <600° C. In a component of this type, the production costs are reduced while at the same time ensuring a sufficient mechanical strength by virtue of the fact that the component ( 10 ) includes different materials in the component sections which are subject to different levels of thermal loading, the first component section including a precipitation-hardened nickel-base alloy, the second component section including a solution-annealed nickel-base alloy and the third component section including a high-temperature-resistant steel, and that the component ( 10 ) with its different component sections is constructed of individual elements ( 12, . . . , 17 ) which are welded to one another and each form a component section.
1. A process for producing a thermally loaded component, wherein the thermally loaded component comprises:
a plurality of component sections which, during operation, are exposed to different temperature levels, including
a first component section configured and arranged for temperatures of >750° C.,
a second component section configured and arranged for temperatures of approximately between 750° C. and 600° C., and
a third component section configured and arranged for temperatures of <600° C.;
wherein the component sections which are subject to different levels of thermal loading comprise different materials,
the first component section comprising a precipitation-hardened nickel-base alloy,
the second component section comprising a solution-annealed nickel-base alloy, and
the third component section comprising a high-temperature-resistant steel;
the process comprising:
welding together at least thee individual elements which, after said welding, together form said first, second, and third component sections;
applying an interlayer of a solution-annealed nickel-based alloy in the region of the subsequent weld seam, to weld the individual element which forms the first component section to an individual element which forms another component section;
solution annealing the individual element which forms the first component section before applying the interlayer; and
precipitation-hardening said individual element which forms the first component section after applying the interlayer.
2. The process as claimed in claim 1 , wherein the thermally loaded component further comprises weld seams joining together the individual elements, the weld seams each containing a solution-annealed nickel-base alloy filler when at least one of the individual elements joined by a weld seam comprises a nickel-base alloy.
3. The process as claimed in claim 2 , wherein the thermally loaded component further comprises a rotor having a plurality of rotor rings and rotor disks comprising said individual elements arranged one behind the other on a rotor axis and welded to one another, wherein each of the individual elements joined by a weld seam comprises a rotor ring when the weld seam contains a filler comprising solution-annealed nickel-base alloy.
4. The process as claimed in claim 1 , wherein the thermally loaded component comprises a rotor for a steam turbine or a gas turbine.
5. The process as claimed in claim 1 , wherein applying comprises build-up welding said interlayer.