System and method of wet oxidation of a viscose process stream
View Patent ↗A wet oxidation process is used to control the concentration of reduced sulfur compounds from a viscose process. The wet oxidation process oxidizes the reduced sulfur compounds to convert such reduced sulfur compounds to an alkali sulfate and/or thiosulfate species. The alkali sulfate stream is recycled to the viscose process. Oxidation is performed under elevated temperature and pressure conditions such that the offgas has an oxygen concentration of between about 2% to 18% and the alkali sulfate stream has a pH of about 2 to 10.
1. A method of treating a viscose process stream comprising:
providing a viscose process stream comprising a reduced sulfur compound;
oxidizing the reduced sulfur compound to form a treated alkali metal sulfate liquid stream comprising a pH of less than about 5;
recovering alkali metal sulfate from the treated liquid stream, wherein recovering comprises crystallizing alkali metal sulfate; and
introducing at least a portion of the recovered, crystallized alkali metal sulfate into the viscose process.
2. A method of treating reduced sulfur compounds in a viscose process stream comprising steps of:
forming an alkaline solution of sodium cellulose xanthate;
treating the sodium cellulose xanthate solution to produce a regenerated cellulose material and at least one stream comprising reduced sulfur compounds;
oxidizing in a liquid phase the at least one stream comprising reduced sulfur compounds with air while maintaining about 5% to about 9% oxygen concentration in the off-gas, at an elevated temperature in the range of about 200° C. to about 220° C. and superatmospheric pressure for a duration of at least about 15 minutes, to produce a treated liquid stream comprising a pH of less than about 5, the treated liquid stream comprising sodium sulfate;
crystallizing sodium sulfate from the treated liquid stream; and
introducing at least a portion of the crystallized sodium sulfate to the viscose process.
3. A method of wet oxidation of a viscose process mother liquor comprising:
retrieving the viscose process mother liquor comprising at least one reduced sulfur species selected from the group consisting of carbon disulfide, hydrogen sulfide, sodium thiocarbonate, sodium thiosulfate, and sodium sulfite;
adding a viscose process spent caustic solution to the viscose process mother liquor;
oxidizing at least a portion of the reduced sulfur species at a pressure sufficient to produce a treated alkali sulfate stream having a pH of less than about 5, and a temperature between about 200° C. to about 220° C.;
crystallizing alkali sulfate species from the alkali sulfate stream; and
introducing the alkali sulfate into a viscose process system.
4. The method of claim 3 , wherein the pressure is above atmospheric pressure.
5. The method of claim 4 , wherein the alkali sulfate stream comprises sodium sulfate.