Adjustable staircase rail system
View Patent ↗A hinge assembly which can be inserted into the bore of an end-bored bluster, fastened to the inside of the bore, and pivotally attached to a flange suitable for attachment to a rail. The hinge assembly requires no external modification to the normally exposed surfaces of the baluster. The flange includes an H-shaped foot which may be concealed in a groove defined by a hand rail or a shoe rail. The pivot point is raised slightly above the inner surface of the groove to prevent any unsightly gap, termed “bird's' mouth” in the industry, adjacent the baluster.
1. A hinge assembly for adjustably attaching an end of a baluster to a rail in a staircase system, the hinge assembly comprising:
a generally flat plate adapted to be secured against a bottom face of a bore in the end of the baluster, the plate having an aperture for receiving a fastener to secure the plate against the bottom face of the bore;
at least one first tab extending generally transversely from the plate;
a generally flat flange adapted to be attached to the rail, the flange having an aperture therein for providing direct access to the plate to permit the plate to be secured against the bottom face of the bore;
at least one second tab protruding generally transversely from the flange; and
a rivet disposed on its axis transversely in relation to the bore and hingedly connecting the at least one first tab to the at least one second tab for permitting the baluster to be pivoted relative to the flange and the rail through a substantial range of angles in correspondence to a range of selectable rake angles of the rail in the staircase system;
wherein the at least one first tab and the at least one second tab are substantially enclosed within the bore when said tabs are connected together.
2. A hinge assembly according to claim 1 , wherein the flange comprises an H-shaped foot.
3. A hinge assembly according to claim 2 , wherein the H-shaped foot is adapted to be attached to the rail within a groove in the rail.
4. A hinge assembly according to claim 1 , wherein the end of the baluster is of a substantially circular cross-section.