IP Library Granted Patent US 7,625,615
Granted Patent B2
US 7,625,615 · App. 10/984,781 · Granted Dec 1, 2009

Donor substrate for full-color organic electroluminescent display device, method of manufacturing the same, and full-color organic electroluminescent display device using donor substrate

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Quick Facts
Patent No.
US 7,625,615
App. No.
10/984,781
Granted
Dec 1, 2009
Kind
B2
Abstract

A donor substrate for a full-color organic electroluminescent display device includes: a base film; a light-to-heat conversion layer formed on the base film; and a transfer layer formed on the light-to-heat conversion layer. The transfer layer is an organic layer including a patterned organic electroluminescent material. Accordingly, it is possible to manufacture a high definition and large-sized organic electroluminescent display device in which misalignment does not occur upon forming an emission layer. The donor substrate and a full-color organic electroluminescent display device including the donor substrate are manufactured by methods according to the present invention.

Claims (47)

1. A donor substrate for a full-color organic electroluminescent display device, comprising:

a base film;

a light-to-heat conversion layer formed on the base film; and

a transfer layer which comprises an organic layer including a patterned organic electroluminescent material formed on the light-to-heat conversion layer;

wherein the organic layer including the patterned organic electroluminescent material is transferred onto a pixel region of the organic electroluminescent device after patterning.

2. The donor substrate according to claim 1 , wherein the organic layer is patterned in any one of a stripe shape and a delta shape.

3. The donor substrate according to claim 1 , wherein the organic layer is selected from the group consisting of a hole injecting layer, a hole blocking layer, and an electron injecting layer.

4. The donor substrate according to claim 1 , wherein the organic electroluminescent material is selected from the group consisting of a small molecule electroluminescent material, a polymer electroluminescent material, and a mixture thereof.

5. The donor substrate according to claim 1 , wherein the light-to-heat conversion layer comprises a light absorptive material that absorbs light in at least one of an infrared range and a visible range.

6. A full-color organic electroluminescent display device which includes the donor substrate according to claim 1 .

7. A method of manufacturing a full-color organic electroluminescent display device, comprising:

providing a base film;

forming a light-to-heat conversion layer on the base film;

forming a patterned organic layer, including an organic emission layer, on the light-to-heat conversion layer; and

transferring the patterned organic layer onto a pixel region of the full-color organic electroluminescent display device after patterning.

8. The method according to claim 7 , wherein the step of forming the organic layer comprises using any one of a roll-to-roll method, a sheet-to-sheet method, and a sheet-to-roll method.

9. The method according to claim 7 , wherein the step of patterning the organic layer comprises patterning in any one of a stripe shape and a delta shape.

10. The method according to claim 7 , wherein the organic layer is selected from the group consisting of a hole injecting layer, a hole transporting layer, a hole blocking layer, an electron transporting layer, and an electron injecting layer.

11. The method according to claim 7 , wherein the organic layer comprises an organic electroluminescent material which is selected from the group consisting of a small molecule electroluminescent material, a polymer electroluminescent material, and a mixture thereof.

12. A donor substrate for a full-color organic electroluminescent display device manufactured by the method according to claim 7 .

13. A full-color organic electroluminescent device which includes a donor substrate manufactured by the method according to claim 7 .

14. The method according to claim 7 , wherein the step of forming the patterned organic layer comprises using one of an inkjet method, a printing method, a lithography method, and an ablation method.

15. The method according to claim 7 , wherein the step of transferring the patterned organic layer onto the pixel region of the full-color organic electroluminescent device comprises using a laser induced thermal imaging process.

16. A method of manufacturing a full-color organic electroluminescent display device, comprising:

providing a base film;

forming a light-to-heat conversion layer on the base film;

forming a patterned organic layer, including an organic emission layer, on the light-to-heat conversion layer; and

transferring the patterned organic layer onto a pixel region of the full-color organic electroluminescent display device after patterning;

wherein the organic layer is selected from the group consisting of a hole injecting layer, a hole blocking layer, and an electron injecting layer.

17. The method according to claim 16 , wherein the step of forming the organic layer comprises using any one of a roll-to-roll method, a sheet-to-sheet method, a roll-to-sheet method, and a sheet-to-roll method.

18. The method according to claim 16 , wherein the step of patterning the organic layer comprises patterning in any one of a stripe shape and a delta shape.

19. The method according to claim 16 , wherein the organic layer comprises an organic electroluminescent material which is selected from the group consisting of a small molecule electroluminescent material, a polymer electroluminescent material, and a mixture thereof.

20. A full-color organic electroluminescent display device manufactured by the method according to claim 16 .

21. The method according to claim 16 , wherein the step of forming the patterned organic layer comprises using one of an inkjet method, a printing method, a lithography method, and an ablation method.

22. The method according to claim 16 , wherein the step of transferring the patterned organic layer onto the pixel region of the full-color organic electroluminescent device comprises using a laser induced thermal imaging process.

23. A method of manufacturing a full-color organic electroluminescent display device, comprising:

providing a base film;

forming a light-to-heat conversion layer on the base film;

forming a patterned organic layer, including an organic emission layer, on the light-to-heat conversion layer;

transferring the patterned organic layer onto a pixel region of the full-color organic electroluminescent display device after patterning so as to form a transfer layer; and

performing an anti-reflection coating process on the transfer layer to prevent properties of the transfer layer from being degraded due to reflection.

24. A method of manufacturing a full-color organic electroluminescent display device, comprising:

providing a base film;

forming a light-to-heat conversion layer on the base film;

forming a patterned organic layer, including an organic emission layer, on the light-to-heat conversion layer;

transferring the patterned organic layer onto a pixel region of the full-color organic electroluminescent display device after patterning so as to form a transfer layer; and

forming a gas generating layer between the light-to-heat conversion layer and the transfer layer to enhance sensitivity of a donor substrate of the full-color organic electro luminescent display device.

Assignments (3)
MERGER Recorded Sep 21, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 029087/0636 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2008
From: SAMSUNG SDI CO., LTD.
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 022034/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2004
From: KIM, MU-HYUN; KANG, TAE-MIN; LEE, SEONG-TAEK; SONG, MYUNG-WON
To: SAMSUNG SDI CO., LTD.
Reel/Frame 015988/0997 →