Contact woven connectors
View Patent ↗A contact connector is provided that has at least one loading fiber and a plurality of conductors. Each conductor may have at least one contact point. Each conductor may contact a single loading fiber, and each loading fiber may be capable of delivering a contact force at each contact point. In one example, the connector may be a power connector having a power circuit and a return circuit. In another example, the connector may be a data connector having at least one signal path.
1. A contact connector, comprising:
at least one loading fiber;
a plurality of conductors, wherein each conductor of said plurality of conductors includes at least one contact point; and
wherein each conductor of said plurality of conductors contacts a single loading fiber and each loading fiber is capable of delivering a contact force at each contact point,
each said conductor is wound only around said respective single loading fiber to form a single non woven interconnection,
and further comprising a termination contact member wherein at least one end of each conductor is coupled to said termination contact member.
2. The contact connector of claim 1 , wherein each said conductor is wound around said single loading fiber only once.
3. The contact connector of claim 1 , wherein each said conductor is wound around said single loading fiber more than once.
4. The contact connector of claim 1 , each conductor having a termination portion, the lengths of said termination portions of said conductors being substantially equal.
5. The contact connector of claim 1 , wherein said contact connector is a power connector having a power circuit and a return circuit.
6. The contact connector of claim 1 , wherein said contact connector is a data connector having at least one signal path.
7. The contact connector of claim 1 , wherein an electrical connection is established between a first conductor and a second conductor.
8. The contact connector of claim 1 , further comprising:
a spring mount having attachment points; and
wherein each loading fiber has a first end and a second end and wherein said first end of said loading fiber is coupled to at least a portion of said attachment points.
9. The contact connector of claim 1 , further comprising:
a first spring mount having first attachment points;
a second spring mount having second attachment points; and
wherein each loading fiber has a first end and a second end and wherein said first end of said loading fiber is coupled to at least a portion of said first attachment points of said first spring mount and wherein said second end of said loading fiber is coupled to at least a portion of said second attachment points of said second spring mount.
10. The contact connector of claim 1 , wherein said loading fiber is comprised of an elastic material.
11. The contact connector of claim 1 , wherein said loading fiber is comprised of at least one of the following: nylon, fluorocarbon, polyaramids, polyamids, conductive metal or natural fiber.
12. The contact connector of claim 1 , said plurality of conductors comprising at least a first set of conductors and a second set of conductors, wherein each of said conductors of said first set contacts a first loading fiber and each of said conductors of said second set contacts a second loading fiber.
13. The contact connector of claim 12 , wherein each conductor of said first set has a first cross-sectional area and each conductor of said second set has a second cross-sectional area.
14. The contact connector of claim 12 , wherein each conductor of said first set is comprised of a first material and each conductor of said second set is comprised of a second material.
15. The contact connector of claim 14 , wherein said first material comprises an arc resistant copper alloy and said second material comprises a substantially high copper content alloy.
16. The contact connector of claim 12 , wherein said second set of conductors is electrically isolated from said first set of conductors.
17. The contact connector of claim 16 , further comprising an insulating material that is disposed between said first and second sets of conductors.
18. The contact connector of claim 1 , further comprising:
a mating conductor having a contact mating surface; and
wherein an electrical connection is established between said at least one contact point of each said conductor and said contact mating surface of said mating conductor.
19. The contact connector of claim 18 , wherein a cross-sectional area of said contact mating surface varies along at least a portion of a longitudinal axis of said mating conductor.
20. The contact connector of claim 18 , wherein at least a portion of said contact mating surface is curved.
21. The contact connector of claim 20 , wherein said curved portion of said contact mating surface is defined by a constant radius of curvature.
22. The contact connector of claim 1 , further comprising:
a termination housing having a first termination contact member and a second termination contact member, wherein said second termination contact member is electrically isolated from said first termination contact member,
said plurality of conductors comprising a first set of conductors and a second set of conductors, each conductor of said first set contacting a first loading fiber and each conductor of said second set contacting a second loading fiber, said second set of conductors being electrically isolated from said first set of conductors, and
wherein at least one end of each conductor of said first set is coupled to said first termination contact member and at least one end of each conductor of said second set is coupled to said second termination contact member.
23. The contact connector of claim 22 , further comprising:
a mating conductor having a first contact mating surface and a second contact mating surface, said second contact mating surface being electrically isolated from said first contact mating surface; and
wherein an electrical connection is established between said at least one contact point of said conductors of said first set and said first contact mating surface and an electrical connection is established between said at least one contact point of said conductors of said second set and said second contact mating surface.
24. The contact connector of claim 1 , further comprising:
a first floating end plate having first attachment points; and
wherein each loading fiber has a first end and a second end, and said first ends of said loading fiber is coupled to at least a portion of said first attachment points of said first floating end plate.
25. The contact connector of claim 24 , further comprising a spring arm for engaging said first floating end plate.