IP Library Granted Patent US 7,452,623
Granted Patent B2
US 7,452,623 · App. 10/985,633 · Granted Nov 18, 2008

Electrochemical cell bipolar plate with sealing feature

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Quick Facts
Patent No.
US 7,452,623
App. No.
10/985,633
Granted
Nov 18, 2008
Kind
B2
Abstract

A bipolar plate for an electrochemical cell having a first side, a second side, and a sealing region is disclosed. The first side has a first fluid flow region bordered by a first sealing region, and the second side has a second fluid flow region bordered by a second sealing region. The first sealing region is composed of a mesh bonded to the first side.

Claims (40)

1. An electrochemical cell, comprising:

a first cell separator plate and a second cell separator plate;

a plurality of membrane-electrode-assemblies (MEAs) between the first cell separator plate and the second cell separator plate;

a plurality of flow field members alternatively arranged in between each of said MEA's, wherein at least one of the plurality of flow field members comprises a metal bipolar plate, the bipolar plate comprising:

a first side having a first fluid flow region bordered by a first sealing region, the first sealing region comprising a metal mesh securely metallurgically bonded to the first side, the mesh being made from a material configured to provide fluid flow therethrough; and

a second side having a second fluid flow region bordered by a second sealing region.

2. The electrochemical cell of claim 1 , wherein:

the second sealing region comprises a mesh securely metallurgically bonded to the second side.

3. The electrochemical cell of claim 1 , further comprising:

a gasket disposed between the mesh of the first sealing region and an adjacent MEA.

4. The electrochemical cell of claim 3 , wherein the second sealing region comprises a mesh bonded to the second side, and further comprising:

a second gasket disposed between the mesh of the second sealing region and a second adjacent MEA.

5. An electrochemical cell, comprising:

a first cell separator plate and a second cell separator plate;

a plurality of membrane-electrode-assemblies (MEAs) between the first cell separator plate and the second cell separator plate;

a plurality of flow field members alternatively arranged in between each of said MEA's, wherein at least one of the plurality of flow field members comprising a metal bipolar plate;

a porous support plate disposed proximate at least one of the plurality of MEAs;

a metal mesh disposed between the bipolar plate and an adjacent MEA, the mesh configured to define a sealing region about an active area of the bipolar plate, the mesh being made from a material configured to provide fluid flow therethrough, the mesh having a centrally arranged opening, the porous support plate disposed within the centrally arranged opening;

a first gasket disposed between the bipolar plate and the mesh; and a second gasket disposed between the mesh and the MEA.

6. The electrochemical cell of claim 5 , wherein: the bipolar plate comprises an unitary bipolar plate.

7. The electrochemical cell of claim 5 , wherein:

the bipolar plate comprises a laminated arrangement of electrically conductive layers, each layer being uniquely identifiable via distinctly different patterns of pierced-through flow channels.

8. An electrochemical cell, comprising:

a first cell separator plate and a second cell separator plate;

a plurality of membrane-electrode-assemblies (MEAs) between the first cell separator plate and the second cell separator plate;

a plurality of flow field members alternatively arranged in between each of said MEA's, wherein at least one of the plurality of flow field members comprising a metal bipolar plate;

a porous support plate disposed proximate at least one of the plurality of MEAs;

a metal mesh disposed between the bipolar plate and a MEA on one side of the bipolar plate, the mesh configured to define a sealing region about an active area of the bipolar plate, the mesh being made from a material configured to provide fluid flow therethrough, the mesh having a centrally arranged opening, the porous support plate disposed within the centrally arranged opening;

a first gasket disposed between the bipolar plate and the mesh; and

a second gasket disposed between the mesh and the MEA.

9. The electrochemical cell of claim 8 , wherein:

the bipolar plate is an unitary bipolar plate.

10. The electrochemical cell of claim 8 , wherein:

the bipolar plate is a laminated arrangement of electrically conductive layers, each layer being uniquely identifiable via distinctly different patterns of pierced-through flow channels.

11. The electrochemical cell of claim 8 , further comprising:

a membrane support disposed between the bipolar plate and a MEA on one side of the bipolar plate.

12. The electrochemical cell of claim 1 wherein said bipolar plate has centrally positioned active region, and wherein said mesh extends across said active region.

13. The electrochemical cell of claim 1 wherein said mesh includes ridges and voids, and wherein a portion of said MEA is positioned within said voids.

14. The electrochemical cell of claim 5 wherein said mesh includes ridges and voids, and wherein a portion of said first gasket is positioned within said voids.

15. The electrochemical cell of claim 8 wherein said mesh includes ridges and voices, and wherein a portion of said first gasket is positioned within said voids.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Feb 19, 2013
From: PERSEUS PARTNERS VII, L.P.
To: PROTON ENERGY SYSTEMS, INC.
Reel/Frame 029834/0750 →
SECURITY AGREEMENT Recorded Jun 8, 2007
From: PROTON ENERGY SYSTEMS, INC.
To: PERSEUS PARTNERS VII, L.P.
Reel/Frame 019399/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2004
From: HENDERSON, DAVID EARL
To: PROTON ENERGY SYSTEMS, INC.
Reel/Frame 015985/0705 →