An improved filling valve and liquid filling machine comprising such valve are herein disclosed. The filling valve comprises a housing having a base, a cap and a sidewall extending between the base and the cap thereby defining a chamber. The base has a ramp which slopes from a bottom surface of the base toward the cap. An outlet tube extends from said housing and has an inlet opening in fluid communication with the chamber. An inlet port extends through the sidewall to allow liquid product to enter the chamber. A plunger guide having an opening is provided on the cap with the opening extending through the cap. A plunger is slidably received in the outlet tube and the opening in the plunger guide. The plunger is movable between a position in which the plunger seals the outlet tube thereby closing the valve and a position in which the plunger is withdrawn from the outlet tube thereby unsealing the outlet tube and thereby opening the valve. The filling valve may be utilized on a liquid filling machine to fill containers with liquid product.
1. A valve having an open position and a closed position, comprising:
a housing having a base, a cap opposing said base and a sidewall extending between said base and said cap, said base having a ramp which slopes from a bottom surface of said base toward said cap, said base, said cap and said sidewall forming a chamber;
an outlet tube extending from the exterior of said housing through said base and into said chamber, said outlet tube having an inlet opening in fluid communication with said chamber when said valve is in the open position, and said outlet tube having an outlet opening;
an inlet port extending from the exterior of said housing through said sidewall;
a plunger guide having an opening extending through said cap;
a plunger slidably received in said plunger guide and said outlet tube, said plunger movable between the closed position in which said plunger is in an extended position such that said plunger is positioned in said outlet tube thereby sealing said opening in said outlet tube from said chamber and the open position in which said plunger is in a withdrawn position such that said plunger is withdrawn from said outlet tube thereby unsealing said inlet opening in said outlet tube.
2. The valve of claim 1 wherein said plunger comprises a cylindrical, elongate rod and said plunger guide and outlet tube comprise cylindrical surfaces for receiving said plunger.
3. The valve of claim 1 wherein said housing is substantially cylindrical.
4. The valve of claim 1 wherein said ramp extends toward said cap to a point at or below the opening in said outlet tube.
5. The valve of claim 1 wherein said ramp extends toward said cap to a point above said opening in said outlet tube.
6. The valve of claim 1 further comprising a nozzle in fluid communication with said outlet tube, said nozzle having a nozzle inlet and a nozzle outlet.
7. The valve of claim 1 wherein, in the closed position of said valve, said plunger extends to said outlet opening of said outlet tube.
8. The valve of claim 6 wherein, in the closed position of said valve, said plunger extends to said nozzle outlet.
9. The valve of claim 1 wherein at least said base, said outlet tube and said sidewall comprise a first integral part.
10. The valve of claim 1 wherein at least said cap and said plunger guide comprise an integral part.
11. The valve of claim 9 wherein said cap and said plunger guide comprise a second integral part which is attached to said first integral part.
12. The valve of claim 1 wherein said valve is for use in an automated liquid filling system and said valve is configured to allow for sanitary clean-in-place cleaning of the valve.
13. A liquid filling system for the automated filling of containers with liquid product and liquid product with particulates, comprising:
a container handling subsystem for transporting containers to and from a liquid filling machine;
a liquid filling machine comprising a plurality of filling stations, each filling station comprising the valve of claim 1 and an actuation device for opening and closing said valve;
a controller in communication with said container handling subsystem and said liquid filling machine for controlling and coordinating the operation of the container handling subsystem and the liquid filling machine.
14. The liquid filling system of claim 13 wherein said actuation device is one of a cam operated actuator or an air cylinder.
15. The liquid filling system of claim 13 further comprising a product reservoir, a product pump and a product distribution turret for pumping and distributing the product from the product reservoir to each of the filling stations.
16. A valve having an open position and a closed position, comprising:
a substantially cylindrical housing having a base, a cap opposing said base and a cylindrical sidewall extending between said base and said cap, said base having a ramp which slopes from a bottom surface of said base toward said cap, said base, said cap and said sidewall forming a chamber;
an outlet tube extending from the exterior of said housing through said base and into said chamber, said outlet tube having an inlet opening in fluid communication with said chamber when said valve is in the open position, and said outlet tube having an outlet opening;
an inlet port extending from the exterior of said housing through said sidewall;
a plunger guide comprising a cylindrical tube extending through said cap;
a plunger comprising a cylindrical rod, said plunger slidably received in said plunger guide and said outlet tube, said plunger movable between the closed position in which said plunger is in an extended position such that said plunger is positioned in said outlet tube thereby sealing said opening in said outlet tube from said chamber and the open position in which said plunger is in a withdrawn position such that said plunger is withdrawn from said outlet tube thereby unsealing said inlet opening in said outlet tube.
17. The valve of claim 16 wherein said ramp extends toward said cap to a point at or below the opening in said outlet tube.
18. The valve of claim 16 wherein said ramp extends toward said cap to a point above said opening in said outlet tube.
19. The valve of claim 16 further comprising a nozzle in fluid communication with said outlet tube, said nozzle having a nozzle inlet and a nozzle outlet.
20. The valve of claim 16 wherein, in the closed position of said valve, said plunger extends to said outlet opening of said outlet tube.
21. The valve of claim 19 wherein, in the closed position of said valve, said plunger extends to said nozzle outlet.
22. The valve of claim 16 wherein at least said base, said outlet tube and said sidewall comprise a first integral part.
23. The valve of claim 16 wherein at least said cap and said plunger guide comprise an integral part.
24. The valve of claim 22 wherein said cap and said plunger guide comprise a second integral part which is attached to said first integral part.
25. The valve of claim 16 wherein said valve is for use in an automated liquid filling system and said valve is configured to allow for sanitary clean-in-place cleaning of the valve.