IP Library Granted Patent US 7,011,474
Granted Patent B2
US 7,011,474 · App. 10/996,208 · Granted Mar 14, 2006

Retaining wall block system

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Quick Facts
Patent No.
US 7,011,474
App. No.
10/996,208
Granted
Mar 14, 2006
Kind
B2
Abstract

A retaining wall block system is described. The block system includes blocks of different sizes that are configured to be compatible with each other in the construction of a retaining wall or free-standing wall. Each block has at least three faces which are textured to produce the appearance of natural stone. The faces have varying sizes based on variations in width.

Claims (57)

1. A wall block system having a plurality of blocks suitable for use in constructing a wall from multiple courses of the blocks stacked one upon the other, the wall block system comprising:

first and second blocks, each block having a thickness, width and length;

each block having an upper surface spaced apart from a lower surface, thereby defining the block thickness, the upper surface having a plurality of pin receiving apertures, the lower surface having a channel;

each block having opposed first and second faces, thereby defining the block length;

each block having opposed side surfaces, thereby defining the block width as measured between midpoints of the side surfaces, a width of the first blocks being different than a width of the second blocks;

and

a plurality of pins, each pin having a head portion and a body portion, the body portion of each pin being sized to be received in a pin receiving aperture, the head portion being larger than a pin receiving aperture and being sized to be received in a channel, the pins being configured such that when the wall is constructed from the wall block system, the head portion is configured to be received within the channel of the lower surface of a block in a first course of the wall and the body portion is configured to be received in one of the pin receiving apertures of a block in a next lower course of the wall.

2. The wall block system of claim 1 wherein the channel is parallel to the first and second faces.

3. The wall block system of claim 2 wherein the channel is equidistant from the first and second faces.

4. The wall block system of claim 1 wherein the first and second blocks comprise a core extending the thickness of the block.

5. The wall block system of claim 1 wherein the plurality of pin receiving apertures is arranged in a row perpendicular to the first and second faces.

6. A wall having a front surface and a rear surface, the wall comprising:

at least a first lower course and a second upper course, each course comprising a plurality of first and second blocks;

each block having an upper surface spaced apart from an opposed lower surface, thereby defining a block thickness, the upper surface having a plurality of pin receiving apertures, the lower surface having a channel;

each block having opposed first and second faces, thereby defining a block length;

each block having opposed side surfaces, thereby defining a block width as measured between midpoints of the side surfaces, the width of the first and second blocks being different;

and

a plurality of pins, each pin having a head portion and a body portion, the body portion of each pin being sized to be received in a pin receiving aperture, the head portion being larger than a pin receiving aperture and being sized to be received in a channel, the pins being configured such that when the wall is constructed, the head portion is configured to be received within the channel of the lower surface of a block in a first course of the wall and the body portion is configured to be received in one of the pin receiving apertures of a block in a next lower course of the wall.

7. The wall of claim 6 wherein the channel is parallel to the first and second faces.

8. The wall of claim 7 wherein the channel is equidistant from the first and second faces.

9. The wall of claim 6 wherein the first and second blocks comprise a core extending the thickness of the block.

10. The wall of claim 6 wherein the plurality of pin receiving apertures is arranged in a row perpendicular to the first and second faces.

11. The wall of claim 6 wherein, for each pin of the plurality of pins, the head portion of the pin forms an annulus about the body portion of the pin.

12. A wall block system having at least three blocks, multiples of the three blocks being suitable for use in constructing a wall from multiple courses of the blocks stacked one upon the other, the wall having a front surface with an irregular block pattern, the wall block system comprising:

first, second, and third blocks, each block having a thickness, width and length;

each block having an upper surface spaced apart from a lower surface, thereby defining the block thickness, the upper surface having a plurality of pin receiving apertures, the lower surface having a channel;

each block having opposed first and second faces, thereby defining the block length;

each block having opposed side surfaces, thereby defining the block width as measured between midpoints of the side surfaces, the width of the first, second, and third blocks being different;

and

a plurality of pins, each pin having a head portion and a body portion, the body portion of each pin being sized to be received in a pin receiving aperture, the head portion being larger than a pin receiving aperture and being sized to be received in a channel, the pins being configured such that when the wall is constructed from the wall block system, the head portion is configured to be received within the channel of the lower surface of a block in a first course of the wall and the body portion is configured to be received in one of the pin receiving apertures of a block in a next lower course of the wall.

13. The wall block system of claim 12 wherein the channel is parallel to the first and second faces.

14. The wall block system of claim 13 wherein the channel is equidistant from the first and second faces.

15. The wall block system of claim 12 wherein the first, second, and third blocks comprise a core extending the thickness of the block.

16. The wall block system of claim 12 wherein the plurality of pin receiving apertures is arranged in a row perpendicular to the first and second faces.

17. A wall having a front surface and a rear surface, the wall comprising:

at least a first lower course and a second upper course, each course comprising a plurality of first, second, and third blocks;

each block having an upper surface spaced apart from an opposed lower surface, thereby defining a block thickness, the upper surface having a plurality of pin receiving apertures, the lower surface having a channel;

each block having opposed first and second faces, thereby defining a block length;

each block having opposed side surfaces, thereby defining a block width as measured between midpoints of the side surfaces, the width of the first, second, and third blocks being different;

and

a plurality of pins, each pin having a head portion and a body portion, the body portion of each pin being sized to be received in a pin receiving aperture, the head portion being larger than a pin receiving aperture and being sized to be received in a channel, the pins being configured such that when the wall is constructed, the head portion is configured to be received within the channel of the lower surface of a block in a first course of the wall and the body portion is configured to be received in one of the pin receiving apertures of a block in a next lower course of the wall.

18. The wall of claim 17 wherein the channel is parallel to the first and second faces.

19. The wall of claim 18 wherein the channel is equidistant from the first and second faces.

20. The wall of claim 17 wherein the first, second, and third blocks comprise a core extending the thickness of the block.

21. The wall of claim 17 wherein the plurality of pin receiving apertures is arranged in a row perpendicular to the first and second faces.

22. The wall of claim 17 wherein, for each pin of the plurality of pins, the head portion of the pin forms an annulus about the body portion of the pin.

23. A wall block system having at least three blocks, multiples of the three blocks being suitable for use in constructing a wall from multiple courses of the blocks stacked one upon the other, the wall having a front surface with an irregular block pattern, the wall block system comprising:

first, second, and third blocks, each block having a thickness, width and length;

each block having an upper surface spaced apart from a lower surface, thereby defining the block thickness, the upper surface having a plurality of pin receiving apertures, the lower surface having a channel;

each block having opposed first and second faces, thereby defining the block length, the area of the first face being greater than the area of the second face;

each block having opposed and non-parallel side surfaces, thereby defining the block width as measured between midpoints of the side surfaces, the width of the first, second, and third blocks being different;

and

a plurality of pins, each pin having a head portion and a body portion, the body portion of each pin being sized to be received in a pin receiving aperture, the head portion being larger than a pin receiving aperture and being sized to be received in a channel, the pins being configured such that when the wall is constructed from the wall block system, the head portion is configured to be received within the channel of the lower surface of a block in a first course of the wall and the body portion is configured to be received in one of the pin receiving apertures of a block in a next lower course of the wall.

24. The wall block system of claim 23 wherein the channel is parallel to the first and second faces.

25. The wall block system of claim 24 wherein the channel is equidistant from the first and second faces.

26. The wall block system of claim 23 wherein the first, second, and third blocks comprise a core extending the thickness of the block.

27. The wall block system of claim 23 wherein the plurality of pin receiving apertures is arranged in a row perpendicular to the first and second faces.

Assignments (12)
SECURITY INTEREST Recorded Dec 8, 2016
From: KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 040852/0143 →
RELEASE OF SECURITY INTEREST Recorded Dec 2, 2016
From: WELLS FARGO CAPITAL FINANCE, LLC
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 040798/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 28, 2016
From: GOLDMAN SACHS LENDING PARTNERS, LLC
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 040692/0055 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2016
From: MACDONALD, ROBERT A.
To: KEYSTONE RETAINING WALL SYSTEMS, INC.
Reel/Frame 040308/0593 →
RELEASE OF SECURITY INTEREST Recorded Aug 7, 2013
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: CONTECH ENGINEERED SOLUTIONS LLC (F/K/A CONTECH CONSTRUCTION PRODUCTS INC.); KEYSTONE RETAINING WALL SYSTEMS LLC (F/K/A KEYSTONE RETAINING WALL SYSTEMS INC.); CONTECH TRUCKING & LOGISTICS, LLC
Reel/Frame 030964/0588 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jun 18, 2013
From: KEYSTONE RETAINING WALL SYSTEMS LLC; CONTECH ENGINEERED SOLUTIONS LLC; IMBRIUM SYSTEMS LLC
To: GOLDMAN SACHS LENDING PARTNERS LLC
Reel/Frame 030634/0040 →
SECURITY INTEREST Recorded Feb 21, 2012
From: CONTECH ENGINEERED SOLUTIONS LLC; CONTECH BRIDGE SOLUTIONS LLC; CONTECH STORMWATER SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; CDS TECHNOLOGIES LLC; CONTECH EARTH STABILIZATION SOLUTIONS LLC
To: WELLS FARGO CAPITAL FINANCE, LLC
Reel/Frame 028014/0952 →
CERTIFICATE OF CONVERSION Recorded Feb 3, 2012
From: KEYSTONE RETAINING WALL SYSTEMS, INC.
To: KEYSTONE RETAINING WALL SYSTEMS LLC
Reel/Frame 027646/0388 →
SECURITY AGREEMENT Recorded Sep 22, 2010
From: CONTECH CONSTRUCTION PRODUCTS, INC.; CONTECH BRIDGE SOLUTIONS INC.; CDS TECHNOLOGIES, INC.; CONTECH EARCH STABILIZATION SOLUTIONS INC.; CONTECH TECHNOLOGIES, LLC; CONTECH TRUCKING & LOGISTICS, LLC; SAFETY PRECAST, INC.; SUPERIOR DRAINAGE, LLC; WEST TEXAS CULVERTS, INC.; THOMPSON CULVERT COMPANY; ARMORTEC, LLC; KEYSTONE RETAINING WALL SYSTEMS, INC.; ALLIANCE CONSTRUCTION PRODUCTS INC.; CONTECH STORMWATER SOLUTIONS INC.
To: WELLS FARGO BANK, N.A.
Reel/Frame 025026/0472 →
SECURITY AGREEMENT Recorded Mar 8, 2006
From: KEYSTONE RETAINING WALL SYSTEMS, INC.; ARMORTEC, INC.; CONTECH ARCH TECHNOLOGIES, INC.; CONTECH TECHNOLOGIES, INC.; PETRATECH, INC.; STORMWATER MANAGEMENT, INC.; VORTECHNICS, INC.
To: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 017275/0045 →
TERMINATION OF SECURITY INTEREST IN PATENTS Recorded Feb 3, 2006
From: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: KEYSTONE RETAINING WALL SYSTEMS, INC.
Reel/Frame 017118/0040 →
NOTICE OF GRANT OF SECURITY INTEREST Recorded Jan 3, 2006
From: KEYSTONE RETAINING WALL SYSTEMS, INC.
To: WACHOVIA BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 016963/0979 →